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Body - Door Locks Won't Lock With Remote/Int. Lamp On

NO: 83-43

DATE: 03-06-2008

MODEL: See chart below

MODEL YEAR: See chart below

CHASSIS See chart below

SUBJECT:
Cold Weather: Doors Cannot be Locked with Remote, Driver Information Module (DIM) Message, or Interior Light Stays On - All Doors Closed

REFERENCE:
VIDA

Note!
If using a printed version of this TNN, first check for the latest online version.





AFFECTED VEHICLES

DESCRIPTION:

The following symptoms may occur in freezing conditions:

^ Car can not be locked with remote.

^ Driver information Module (DIM) message indicating one of the doors being open although all doors are closed.

^ Interior light stays on although all doors are closed.

The cause is water ingress and freezing on the cam lever for the ajar-switch in the lock unit, resulting in incorrect function of the ajar-switch.

From breakpoints shown above, extra grease has been introduced around the ajar-switch lever mechanism to avoid water freezing on this switch.





MATERIAL

SERVICE:

It is not necessary to replace the door lock(s), the following service method has been developed for cars with symptoms as mentioned above.

1. Preparation

Expose the lock mechanism according to VIDA:

- Removal, replacement and installation

- Body and interior

- Doors and lids

- Lock, handle

2. Locate the ajar-switch lever





Carefully remove the white cap over the ajar-switch lever as indicated, avoid damaging to other components in the lock unit!

Discard the cap.

3. Clean and apply grease





Dry out the cam lever area by blowing compressed air in the gap between the ajar- switch lever and the latch body; also blow in the center of the ajar-cam as indicated.

4. Sparingly apply spray lubricant (PN 1161827) by aiming to the same areas where the compressed air was applied.





Spray for approximately 1 sec.

IMPORTANT NOTE:
Do not spray too much! The goal of the spray and the grease is to make the ajar-switch lever water repellent.





5. Apply grease (PN 1161761) inside the switch lever as shown.

6. Reassembly

Reassemble the door lock and verify correct function of the locking system.

Initiate the window according to:

- Diagnostics

- Vehicle communication

- Driver Door Module (DDM) / Passenger Door Module (PDM)

- Advanced





WARRANTY CLAIM INFORMATION