Part 1

Electrical engine block heater, 110V, 5 cyl 2WD

































INTRODUCTION
- NOTE! Read through the whole installation instruction before starting the work.
- The front page gives the date of this edition and the edition it replaces
- The second page shows the tools needed for the installation and the contents of the installation kit
- The illustrations display the procedure in order of operation. The order of operation is repeated in the text section
- Cut out the text page in order to follow the illustrations and text at the same time.






Electrical engine block heater, 110V, 5 cyl 2WD

Applies to the S40 and V50, MY -07

Preparations




- Remove the screws and the engine splash guard.




- Remove the left front wheel.
- Remove the five screws holding the bumper shell in the fender liner on the left and right-hand sides.




- Remove the nut holding the left-hand fender liner to the front member.
- Bend the front edge of the left-hand fender liner up over the brake calliper.




- Push in the centre of the five clips (1). Remove the clips.
- Remove the two screws (2).

Illustration A




- Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.

Illustration B




- Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.




- Detach the ends of the bumper shell on the left and right-hand sides. Grasp the end of the bumper shell inside the fender liner. Carefully pull the end of the bumper shell so that the two catches on the inside release.
- Remove the bumper shell and air baffle. Pull the bumper shell and air baffle forward until the remaining catches under the lamps release.
- Disconnect the connectors for the fog lamps if applicable.

Installing the front engine block heater socket
- Assemble the front engine block heater socket using the parts from the kit, in accordance with illustrations A, B, C and D.

Illustration A





Illustration B





Illustration C





Illustration D









- Cut off the small lug on the rear mounting plate from the kit.

Illustration A




- Insert the cable through the top hole furthest to the left in the lower front grille.

Illustration B




- Install the front engine block heater socket in the hole below, centre it in the hole. Tighten in the connector using a Torx screw (L=40 mm) and the mounting plate from the kit.

Applies to the S40 and V50, MY 07-




- Remove the seven screws from the engine splash guard.




- Remove the four screws.
- Angle out the lower section of the bumper (1).
- Pull out the air baffle from the guides on the bumper and pull it downwards slightly (2).




- Assemble the front intake with the parts from the kit.












- Cut off the small lug on the rear mounting plate from the kit.




- Insert the cable through the lowest hole furthest to the left in the lower front grille.




- Insert the heater cable behind the air baffle.




- Install the front engine block heater socket in the hole below, centre it in the hole
- Tighten the connector using a Torx screw (L=40 mm) and the mounting plate from the kit.

Steps 19 and 20 apply to the S40 and V50, all models
- Reinstall the air baffle.
- Tighten into place. Use the four screws.

- Reinstall the bumper shell using the five clips and the two screws in the upper edge.

Applies to the C70

Preparations




- Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.




- Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.




- Remove the screws to the air baffle.




- Push in the centre of the clips (1). Remove the clips.
- Remove the screws (2).




- Remove the left front wheel.
- Remove the five screws holding the bumper shell in the fender liner on the left and right-hand sides.




- Detach the right and left-hand end faces of the bumper.
- Grip the bumper from the inside and pull it forward in order to detach the two holders under the headlamps.
- Remove the bumper, unplug the connectors for the fog lamps and place the bumper on a surface that does not damage the paintwork.

Note! Removal of the bumper is facilitated if carried out by two people.





Remove:
- the nuts
- the screw
- the left-hand fender liner.




- Remove the screws and the engine splash guard.

Installing the front engine block heater socket.

Steps 29-39 do not apply to C30




- Cut out a hole in the bumper shell grille.




- File away any irregularities.




- Take the cable harness and thread on the protective cap's eyelet.




- Install the front engine block heater socket's connector in the mounting.




- Lift the mountings at the back in order to lock the connector.




- Install the mounting plate in the connector with the screw and nut. Do not tighten too hard, it must be possible to guide the connector into the mounting.




- Cut away the three rectangular studs on the mounting plate.




- Route the cable harness through the hole in the grille so that the front engine block heater socket's connector is in contact with the grille.




- Cut away any protrusions on the grille where the spacer washer shall be located.
- Tighten in the connector using a Torx screw with integrated washer (L=14 mm), and a spacer washer from the kit.




- Check the function. Install the protective cap on the connector.





Reinstall:
- the air baffle
- the bumper. Make sure that the air baffle is positioned correctly in its mounting against the bumper. Press on so that the catches under the headlamps attach.
- the five clips and the screws in the top edge.
- the connectors to the fog lamps.

Note! Installation of the bumper is facilitated if carried out by two people.