FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Cylinder Head






Cylinder head

Operation number: 21110-0
















Removal

Perform cooling system draining, charging and bleeding Refer to: Service and Repair




999 7107 Support 999 7107 Support

Remove the following items:
- Air filter module Refer to: Air filter module Service and Repair
- spark plugs Refer to: Spark plugs Service and Repair
- VVT unit Refer to: VVT unit Service and Repair
- Fuel injection supply manifold Refer to: Fuel injection supply manifold Service and Repair
- exhaust manifold Refer to: Exhaust manifold Service and Repair
- the intake manifold Refer to: Induction pipe Service and Repair
- VVT solenoid Refer to: VVT solenoid Removal and Replacement
























999 5454 PRESS TOOL 999 5454 Press Tool




999 5454 PRESS TOOL 999 5454 Press Tool









Caution! Take extra care when handling the component.

999 5670 Pliers 999 5670 Pliers





Caution! Take extra care when handling the component.





Note! Note the position of each component before removal.





Note! Note the position of the component before removal.

Use: Magnet.





Caution! Take extra care not to damage the mating faces.

Installation





Caution! Take extra care when handling the component.

Caution! Make sure that the mating faces are clean and free of foreign material.

Caution! Make sure that no fluids are present in the cylinder head bolt threaded bores.

Use: Gasket solution, 1161847




Torque: Cylinder Head Stage 1: 20 Nm Stage 2: 60 Nm Stage 3: 130 degree

951 2050 BEVEL PROTRACTOR 951 2050 Bevel Protractor





Caution! Only use the specified lubricant.

Note! Make sure that this component is installed to the noted removal position.

Use: Engine oil,

Note! This step is only necessary if adjustment is required

Perform valve clearance Refer to: Valve clearance Adjustments





Caution! Only use the specified lubricant.

Note! Make sure that this component is installed to the noted removal position.

Use: Engine oil,









Note! Make sure that the mating faces are clean and free of foreign material.

Use: Gasket solution, 1161847

951 2767 Roller 951 2767 Roller

Use: Liquid gasket, 1161059





Caution! Take extra care when handling the component.




Torque: M7, 17 Nm




Torque: M6, 10 Nm








1. Torque: M10, 50 Nm

2. Torque: M8, 24 Nm




Torque: M6, 10 Nm





Install the following items:
- VVT unit Refer to: VVT unit Service and Repair
- exhaust manifold Refer to: Exhaust manifold Service and Repair
- Air filter module Refer to: Air filter module Service and Repair
- Fuel injection supply manifold Refer to: Fuel injection supply manifold Service and Repair
- spark plugs Refer to: Spark plugs Service and Repair
- the intake manifold Refer to: Induction pipe Service and Repair
- VVT solenoid Refer to: VVT solenoid Removal and Replacement




Torque: M10, 50 Nm

Perform cooling system draining, charging and bleeding Refer to: Service and Repair