Starting System: Service and Repair

Alcolock, installation kit
















INTRODUCTION
- NOTE! Read through the whole installation instruction before starting the work.
- The illustrations display the procedure in order of operation. The order of operation is repeated in the text section.






Alcolock, installation kit

Preparations




- Turn the ignition key to position 0.
- Disconnect the battery negative lead.

Note! Wait at least five minutes before disconnecting the connectors or removing other electrical equipment.




- Remove the three screws in the soundproofing panel on the left-hand side.
- Push the carpet on the left-hand side of the center console to one side.
- Carefully pry off the soundproofing panel from the top edge of the dashboard. Use a weatherstrip tool. The panel is secured by two clips at the top edge.




- Disconnect the connector for lighting (1) and remove the soundproofing panel.




- Fold the carpet to one side on the left-hand side.

Installation




- Place the fuse holder and connector for the alcolock on the member and secure them with tie straps.
- Place the ground connection for the cable harness at the front ground terminal in the A post.




- Install the ground lead, use new screws from the kit.
Tighten the M6 screw to 10 Nm.
- Fold back the carpet.




- Disconnect the existing connector from the ignition switch.
- Connect the connectors from the new cable harness to the corresponding connector in the ignition switch and the existing disconnected cable.




- Connect the connectors from the new cable harness to the corresponding connector for lighting (1), which was previously disconnected.
- Reinstall the soundproofing panel.









Connector for alcolock
1. 30+ feed (battery supply)
2. 15+ feed (ignition supply)
3. Start-in (kl50)
4. Start-out (kl50)
5. Preheat, act-low
6. Ground-, (31)
7. 30+ feed, controlled

Note! 30+ battery supply ( 1) must only be used in exceptional cases when log function for disconnection of the alcolock is required. In all other cases, 30+ battery supply (7) should be used, to prevent shortening the service life of the battery.