FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Crankshaft Position Sensor: Service and Repair






Crankshaft position sensor (CKP)

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Preparatory work

Removing components
Remove the air cleaner (ACL) module. Service and Repair

Removal

Removing the intake manifold for the turbocharger (TC)





Remove:
- the screws (1) for the intake manifold
- the hose clamp at the junction to the rubber hose for the turbocharger (TC)
- the EVAP canister hose (2) from the intake manifold
- the brake vacuum hose from the intake manifold. Lift out the pipe.

Removing the engine speed (RPM) sensor




Remove the nut for the engine speed (RPM) sensor. Hold the radiator hose above the engine speed (RPM) sensor to one side.
Disconnect the engine speed (RPM) sensor connector. Lift up the sensor.

Installation

Installing the engine speed (RPM) sensor





Install:
- the engine speed (RPM) sensor
Hint: Use a magnetic socket or similar.

a new nut. Tighten. See: Tightening torque, B5254T7 Tightening Torque. Connect the connector to the engine speed (RPM) sensor.

Installing components
Install the air cleaner (ACL) module. See: Service and Repair.

Installing the intake manifold for the turbocharger (TC)

Install:
- the intake manifold
- the brake vacuum hose to the intake manifold. Use a new clamp
- the EVAP canister hose to the intake manifold
- the screws for the intake manifold. Tighten
- the hose clamps. Tighten.

Finishing

Checks
Start the engine and check the function.