Part 1

Electrical Engine Block Heater, 110V, 5 Cyl 2WD





INTRODUCTION

- NOTE: Read through the whole installation instruction before starting the work.



Electrical engine block heater, 110V, 5 cyl 2WD

Applies to the S40 and V50, MY-07

Preparations





- Remove the screws and the engine splash guard.





- Remove the left front wheel.
- Remove the five screws holding the bumper shell in the fender liner on the left and right-hand sides.





- Remove the nut holding the left-hand fender liner to the front member.
- Bend the front edge of the left-hand fender liner up over the brake calliper.





- Push in the centre of the five clips (1). Remove the clips.
- Remove the two screws (2).

Illustration A





- Remove the covers for the nozzles for the headlamp washers on the right and left-hand sides. Carefully grip the cover. Pull the cover out until the catch becomes accessible.

Illustration B





- Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.





- Detach the ends of the bumper shell on the left and right-hand sides. Grasp the end of the bumper shell inside the fender liner. Carefully pull the end of the bumper shell so that the two catches on the inside release.
- Remove the bumper shell and air baffle. Pull the bumper shell and air baffle forward until the remaining catches under the lamps release.
- Disconnect the connectors for the fog lamps if applicable.

Installing the front engine block heater socket

- Assemble the front engine block heater socket using the parts from the kit, in accordance with illustrations A, B, C and D.

Illustration A





Illustration B





Illustration C





Illustration D








- Cut off the small lug on the rear mounting plate from the kit.

Illustration A





- Insert the cable through the top hole furthest to the left in the lower front grille.

Illustration B





- Install the front engine block heater socket in the hole below, centre it in the hole. Tighten in the connector using a Torx screw (L=40 mm) and the mounting plate from the kit.

Applies to the S40 and V50, MY 07-





- Remove the seven screws from the engine splash guard.





- Remove the four screws.
- Angle out the lower section of the bumper (1).
- Pull out the air baffle from the guides on the bumper and pull it downwards slightly (2).











- Assemble the front intake with the parts from the kit.





- Cut off the small lug on the rear mounting plate from the kit.





- Insert the cable through the lowest hole furthest to the left in the lower front grille.





- Insert the heater cable behind the air baffle.





- Install the front engine block heater socket in the hole below, centre it in the hole
- Tighten the connector using a Torx screw (L=40 mm) and the mounting plate from the kit.