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Body - Trunk Lid Inner Trim Panel Loose/Damaged

NO: 83-38
DATE: 12-6-2006
MODEL: C70
CHASSIS 000322 - 004401 for clips
000322 - 005500 for panel
MODEL YEAR: 2006 - 2007
SUBJECT: Trunk Lid Inner Trim Panel; Loose or Damaged




DESCRIPTION
We have discovered that the Velcro for the trunk lid upper trim panel may come loose due to heat or poor adhesion. If the panel is loose or misaligned the front edge may cause damage or interfere with the movement of the tonneau cover during roof operation.

SERVICE:
If the panel is loose where the Velcro is installed (see picture next page) but not damaged and has sufficient clearance (see picture next page); install the new clips (1 kit) to secure the panel in position. If the panel is damaged or if the minimum distance between the front edge of the trim panel and the trunk lid is less than 1 in. (25 mm) replace the panel.

Inspection




1. Raise the trunk lid to the vertical position as shown
Visually inspect the condition of the panel and Velcro. Make sure the panel is not loose or damaged and is not interfering with the operation of the trunk lid or tonneau cover.




2.a. Chassis numbers 000322 - 004401:
Measure the distance between the front edge of the trunk lid and the front edge of the trim panel.

If the panel and Velcro are in good condition, the panel has 1 in. (25 mm) clearance and is not interfering with the operation; install the clip kit (P/N 30787556). Proceed to step 3.

If the panel or Velcro are damaged, interfering with the operation or the panel has less than 1 in. (25 mm) clearance; replace the trim panel (P/N 30787191) and install the clip kit (P/N 30787556).




2.b. Chassis numbers 000441 - 005500

If the panel is damaged or the distance is less than 1 in. (25 mm); replace the trim panel (P/N 30787191).




3. Clip Kit installation:
Remove the trim panel, or fold down the upper corner on both sides. Be careful not to damage the Velcro or the panel.




From the clip kit (P/N 30787556) install one (1) clip holder nut onto each side of the trunk lid mount in this position. Using a 13 mm socket torque by hand 1 ft. lb. (2 Nm).

Reinstall or reposition the trim panel.




4. With the trim panel back in position; use your finger to locate the center of the nut and poke a hole through the material with a sharp object. Drill or cut a 1/2 in. (13 mm) diameter hole in the trim panel.

CAUTION: Be careful not to damage the cover or any of the surrounding components.

From the clip kit (P/N 30787556) Install one (1) clip on each side (P/N 30680612).




Check operation of the trunk lid and clearence of the panel.