FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Navigation System, Portable, Installation Kit TMC












Navigation system, portable, Installation kit TMC



















INTRODUCTION
- NOTE! Read through the whole installation instruction before starting the work.
- The illustrations display the procedure in order of operation. The order of operation is repeated in the text section.






Navigation system, portable, Installation kit TMC





Note! On cars being installed with the portable Navigation system and TMC kit, the short cable harness in the Navigation system kit (see image) must not be used. It must be replaced with cable harness A in the TMC kit.

Applies to all models




- Turn the ignition key to position 0.
- Disconnect the battery negative lead.

Note! Wait at least three minutes before unplugging the connectors or removing other electrical equipment.




- Angle up both air vents.




- Grip the air vent, press it out and pull it up.
- Do the equivalent to the other air vent.

A




- Insert a scriber and push up one of the catches in the lower edge of the air vents' housing.
- Insert the special tool 9995919 in the space which is opened and pull out until the catch releases.
- Repeat this until all catches in the lower edge have released.

B




- Grip the ends of the housing and pull out until all catches on both the top and bottom are fully free from the inside of the dashboard. If necessary, use a weatherstrip tool to prize out the ends of the housing.

Note! Do not damage the dashboard. Pull alternately on the right and left-hand sides, otherwise the edge of the housing will crack where it enters the air ducts on the inside. The housing is secured firmly so force will be required to release it.




- Unplug the connector for the warning flashers and move the unit aside.




- Open the glovebox.
- Carefully pry off the panel inside the center console. Use a plastic weatherstrip tool. The panel is secured by two clips on each of the short sides.
- Pull the panel away downwards.




- Detach the surround around the display and the media player by pressing in the catch at the edge of the media player cover. Use a small screwdriver. Carefully pry off the surround at the corner. Use a plastic weatherstrip tool.

Note! Do not damage the panel and dashboard.

- Repeat the operation on the other side.

Hint: If the other side does not detach, press the detached side into position again and repeat the procedure, beginning from the other side.

- Fold the surround backwards. Remove by pulling upwards.




- Press out the display module from the reverse of the center console. Use both hands and press straight back.
- Disconnect the two connectors. Put the display to one side.




- Carefully pry off the panel at the rear edge of the center console. Use a weatherstrip tool. The panel is secured by a catch on each of the short sides.
- Unplug the connector of the 12V socket.

Applies to cars with manual gearbox




- Remove the gear selector lever boot from the center console. First pry it off at the front edge using a weatherstrip tool and then unhook it at the rear edge.




- Loosen the gearshift knob from the shift by pressing down the knob and turning it slight more than a 1/4 turn anticlockwise and pull it up.

Applies to all models




- Remove the two screws holding the center console at the rear edge.




- Remove the two screws holding the center console to the dashboard.
- Remove the connector on the reverse of the dashboard environment panel.
- Remove the center console's panel from the dashboard and tunnel console.




- Remove the two clips securing the cables to the media player by first pressing them to the sides and then pulling them away downwards.

Note! Make sure that the optic cables are not bent or stretched. They may not be bent with a radius less than 25 mm (1").




- Remove the two screws from the bottom of the media player.
- Pull out the media player and detach the connectors on the rear side.

Applies to all cars with and without speaker grilles




- Press in the catch and disconnect the connector on the underneath of the GPS cradle.




- Disconnect the two green connectors on the cable for the cradle from each other. Follow the disconnected cable from the cradle, the connectors are inside the dashboard.
- Place the short cable to one side. A new cable is in the kit.




- Take cable harness A and TMC unit C from the kit and connect the larger green connectors to each other.




- Take the foam tape from the kit and remove the protective tape.




- Wrap the foam tape around the ferrite and the green connectors to prevent any rattling.

A




- Now take the gray connector on the joined cable harnesses and connect underneath the GPS cradle.

B




- Connect the two remaining small green connectors to each other.

A




- Carefully pry up and remove the catch in the receptacle housing on the cable terminal for the socket marked 1 for the media player. Use a thin pointed object.

B




- Carefully pry up the two small catches at the rear edge of the receptacle housing and carefully pull out the cable terminal.




- Separate the two cables in the antenna cable harness for the media player from each other approximately 100 mm (4").




- Take the antenna cable B from the kit. Carefully pry up the catch and pull out the cable terminal from the receptacle housing.




- Take the newly removed receptacle housing and carefully push it into the loose cable terminal on the contact in the cable for the media player.




- Take the loose cable terminal in the antenna cable B and carefully secure the receptacle housing to the cables for the media player.




- Press the catch securely into the receptacle housing.




- Connect the previously disconnected cable terminal on the cable from the media player's receptacle housing to IN on TMC unit C.




- Connect the remaining end to antenna cable B to OUT on TMC unit C.




- Take the foam tape from the kit and remove the protective tape from it.




- Wrap foam tape around the TMC unit.




- Clamp the cable excess around the TMC unit using a cable tie from the kit. Ensure that there is enough excess to connect the antenna cable to the media player and the cable to the GPS cradle.




- Place the cable excess and TMC unit C in the space under the location for the media player.




- Connect the disconnected connectors to the media player.

Note! Space is confined at the media player and there are many cables so take care to ensure that it is positioned so that no cables are trapped or are at risk of being chafed.

- Install the media player and tighten using the two screws.




- Connect and reinstall the media player.

Note! Ensure that the cables that run to the cradle are positioned so that they are not at risk of being cut off when the media player is reinstalled. Space is confined.





A and B




- Now position the cable harnesses from the GPS cradle and the hazard warning flasher in-between the two air ducts, when pushed into position.
- Secure the two small green connectors from the thin cable harness from the GPS cradle using a piece of butyl tape in a suitable position to prevent rattling.
- Connect the connector to the hazard warning flasher. Check between the ribs in the outlets so that the cables do not obstruct the air ducts.
- Carefully press the outlets into place.









- Reinstall the outlets. Ensure that the cables to the cradle are not trapped.








- Refit the center console.
- Connect the climate panel connector.





Applies to cars with manual gearbox











Applies to all models
























- Turn the ignition key to position II.
- Reconnect the battery negative lead.