Part 3
Navigation system portable (Continued)
Illustration A
Illustration B
- Cover the opening to the air ducts with paper to avoid chips filling into these.
- Spread out a piece of paper inside the dashboard to catch the drill waste. Drill square to the loudspeaker grille where the holes are to be positioned.
- Choose LHD or RHD on the drilling template and carefully predrill the holes according to the template using a -3 mm (1/8") drill bit. Continue to drill through the console to the loudspeaker located 15 mm (19/32") behind the grille.
- Remove the template.
Illustration A
- Remove the loudspeaker grille as follows: Insert the special tool 9995919 into the joint between the loudspeaker grille and the dashboard approximately as illustrated, until it engages.
- Twist the tool 90° so that the bent section engages with the underneath of the loudspeaker grille.
Illustration B
- Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is securely fastened by four clips. Move the tool closer to the clip to facilitate removal.
Note! Do not damage the dashboard.
- Lift out the loudspeaker grille.
- Drill the three holes for the cradle's feet using a step drill -14 mm (9/16").
- Take the step drill and drill out the hole for the connection in the holder using a -28 mm (1 7/64") drill bit.
- Tape a piece cloth over the loudspeaker.
- Drill the corresponding hole in the loudspeaker console using a -25 mm (1") hole saw.
- Drill the holes for the cradle's stud screws using a -7 (9/32") mm drill bit.
- Remove the cloth.
Installation
Illustrations A and B
- Take three nuts, washer and the cradle out of the kit and secure to the loudspeaker grille.
- Tighten the cradle.
Note! The cable harness is always routed on the right-hand side through the tunnel console and the center console on both left and right-hand drive cars.
- Fold out the mat by the front edge of the tunnel console.
- Insert a wire spiral on the right-hand side of the gear shift carrier and out at the front edge of the tunnel console.
- Take the long cable harness from the kit.
- Tape the small connector and a piece of the cable to the wire, and carefully pull through.
Applies to cars with automatic gearbox
- Connect the connector (1) that was removed from the 12V outlet to the female connector (2) on the routed cable.
- Connect the remaining connector to the 12V outlet.
- Take the foam tape from the kit and remove the protective tape.
- Wrap the foam tape around the fuse holder to prevent rattling.
- Route the cable so that all surplus cable is gathered at the front edge of the tunnel console. Do not push on the panel yet.
- Attach pieces of butyl tape on the right-hand side of the tunnel console to secure the cable harness.
Applies to cars with manual gearbox
- Take the foam tape from the kit and remove the protective tape.
- Wrap the foam tape around the fuse holder to prevent rattling.
- Position the fuse holder on the cable harnesses by the gear shift carrier's right-hand rear corner and secure using a cable from the kit.
- Connect the connector (1) that was removed from the 12V outlet to the female connector (2) on the routed cable.
- Connect the remaining connector to the 12V outlet.
- Route the cable harness to the far right against the panel above the mat and secure with pieces of butyl tape.
Applies to all models
- Continue to pull the wire up through the dashboard out through the hole for the ventilation outlets.
- Take out the short connection cable from the kit and connect to the newly routed cable harness.
- Pull up the cable through the hole in the loudspeaker console.
- Connect the connector in the routed cable to the connection on the cradle.
Note! Ensure the stud bolts fit in their holes before securing the grille.
- Push the cable through the holes in the grille and loudspeaker console.
- Carefully push on the loudspeaker grille with the cradle on the loudspeaker console. File out the holes for the stud bolts if necessary.
- Remove any chips from the loudspeaker.
- Remove the paper from inside the dashboard and the air ducts.
- Secure the two green connectors using a piece of butyl tape in a suitable place to prevent rattling.
- Pull down all surplus cable and conceal behind the floor mat.
Finishing work
- Connect the cable to the warning flashers.
- Refit the housing for the air outlets. Make sure the cable to the cradle is not pinched.
- Reinstall the center console's panel.
- Connect the climate panel connector.
Applies to cars with manual gearbox
Applies to all models
- Insert the connector and fuse holder in the tunnel console. There is very little space so ensure that the components are not positioned so they can be damaged.
- Press the panel into place.
- Turn the ignition key to position II.
- Reconnect the battery negative lead.