FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Recall - Inadequate B+ Starter Cable Clearance

NO: 37-150
DATE: 11-17-2005
MODEL: S80, XC90
YEAR: 2005-2006
CHASSIS: 184 0390050-0427400
275 0134117-0218976
275 0224089-0229094

NOTE:
RETAILER MUST CONFIRM VEHICLE ELIGIBILITY IN VRC2 PRIOR TO BEGINNING RECALL CAMPAIGN REPAIRS.

SUBJECT:
Recall 37-150 B+ Cable Clearance Between the Cable and the Starter Motor Solenoid.

REFERENCE: VIDA

DESCRIPTION:





Volvo has determined that there is a potential for contact between the B+ cable on the starter motor and the starter motor solenoid.

SERVICE:
Follow the instructions for checking and adjusting the clearance between the B+ cable and the starter motor solenoid.





1.
Remove inlet pipe
Note! Only applies to XC90:
Remove the screws, 2 pcs., for the inlet pipe
between the front plate and the air filter.
Remove the pipe.





2.
Checking/adjusting B+ cable
Caution! Do not use any tools that conduct
electricity.
Check with a Bone Tool 9814071 or similar.
The distance between the B+ cable and the
solenoid on the starter motor must be at least
4 mm.
If the distance is too small, pull the cable
upward until the tool can be inserted easily.

3.
Install inlet pipe
Note! Only applies to XC90:
Install the inlet pipe and screws, 2 pcs.
Tighten with 10 Nm.