Level Sensor, Fuel Tank, Left, Replacing

Level sensor, fuel tank, left, replacing

Special tools:
999 5720 Wrench 999 5720 Wrench

Preparations
Ignition off.

Remove:
- the backrest. See The backrest Backrest.
Remove the insulation.
Fold back the floor carpet in the cargo compartment.

Draining fuel tank
Drain the fuel tank. See Draining the fuel tank Draining the Fuel Tank.

Removing the fuel level sensor




Remove the cover over the fuel level sensor.
Disconnect the connector.
Remove the snap ring for the level sensor using special tool999 5720 Wrench 999 5720 Wrench.
Pull the level sensor up. This is easier if the fuel lines are bent upwards through the hole.
Disconnect the 2 connectors from the level sensor.
Remove the ejector. Press down the catch.
Remove the level sensor.

Installing the fuel level sensor
Locate the level sensor in the correct position.
Install a new rubber seal.
Use petroleum jelly to lubricate the screw mating surface with the fuel tank unit. This is so that the screw does not turn the fuel tank unit when it is tightened.
Connect the 2 connectors to the level sensor.
Press the pipes into place on the level sensor.
Carefully position the level sensor with the pipes and the wiring.

Caution! Ensure that the float does not catch on the wiring / fuel hoses when installing the level sensor.

Install the snap ring for the level sensor without tightening it.
Press the level sensor into place. Note the position marking on the cover and tank.
Tighten the snap ring, first by hand, then using special tool999 5720 Wrench 999 5720 Wrench. Tighten to 60 Nm.
Install the cable in the groove on the rubber seal.
Connect the connector.
Install the cover over the level sensor. Tighten to 60 Nm.
Install the backrest. See The backrest Backrest