Gear Selector Assembly, Replacement

Gear selector assembly, replacement

Special tools:
999 7071 Puller 999 7071 Puller

Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

Removal

Preparatory work

S60R (B5254T4 engine)
Remove the center console. See Center console, replacing Center Console, Replacing.

S60 (other engines)
Remove the center console. See Center console, replacing Center Console, Replacing (-2004) or Center console, replacing Center Console, Replacing (2005-).
Remove the gear lever knob in accordance with Gear selector lever knob, replacing, M58, M56, B5244T5, M66 Gear Selector Lever Knob, Replacing.

Removing the gear cable from the ball coupling




Remove the gear cable from the ball coupling.
Use puller999 7071 Puller 999 7071 Puller.

Hint: Turn the puller's bolt counterclockwise to detach the gear cable.

Removing the gear selector assembly





Remove:
- the connector
- the bolts for the gear selector assembly.
Lift up the gear selector assembly and turn it so that the lower gear cable is accessible.

Removing the gear cable from the ball coupling and gear selector assembly




Remove the gear cable from the ball coupling.
Use puller999 7071 Puller 999 7071 Puller.

Hint: Turn the puller's bolt counterclockwise to detach the gear cable.

Prize up the catches (1) carefully and push the cable sleeves upwards on both gear cables.

Installation

Note! For tightening torques, see Tightening torque Tightening Torque.

Installing the cables and gear selector assembly





Install:
- the gear cables to the levers on the gear selector assembly. Press in manually
- the cable sleeves to the gear selector assembly
- the gear selector assembly to the body (M8)
- the connector to the gear selector assembly.

Finishing
Install the gear lever knob in accordance with Gear selector lever knob, replacing, M58, M56, B5244T5, M66 Gear Selector Lever Knob, Replacing.

S60R (B5254T4 engine)
Install the center console in accordance with Center console, replacing Center Console, Replacing.

S60 (other engines)
Install the center console in accordance with Center console, replacing Center Console, Replacing (-2004) or Center console, replacing Center Console, Replacing (2005-).