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Charging System - Alternator Replacement Information

TIE Technical Journal

Title P1X Temporary procedure for alternator Replacement

Ref No US22715.1.0 en-US

Issuer -

Partner 3 US 7510 Volvo Cars North America

Func Group 3210

Func Desc alternator

Status Released

Status Date 2010-03-22

Issue Date 2010-03-19

Reference VCC-414269-1





Attachment





Vehicle Type





CSC

DTC

Test
DESCRIPTION:

Dense alternators for model years 2005 and 2006 P1X vehicles will not be available as spare parts for a limited period of time during this time they are substituted with Bosch alternators. Due to the Bosch alternator having a different geometry and electrical connections it requires modification of the vehicle when replacing the alternator.

PRODUCT MODIFICATION:

Affected vehicle modifications are:

A/C Suction hose replacement

Alternator connector replacement

The procedure for modification when replacing the alternator is temporary during a limited period of time.

SERVICE:
For removal and replacement of the alternator follow VIDA-path:
Removal replacement and installation
3 Electrical system
32 Alternator and regulator
Alternator.








For the required modification to the vehicle follow the instruction TJI-414269-1

REQUIRED PARTS FOR TEMPORARY SOLUTION:

Use the following p/n during this limited time period:

For p/n 8603268 p/n 8603496 p/n 36050028: order repair kit p/n 30659369

MATERIAL RETURN:
Replaced alternator is included in the spare part exchange program.

Volvo standard Time Guide Operation number:
Operation number 32107-2 - rebuilding when replacing alternator 0.9hrs
Operation number 87004-2 - refrigerant drain and fill See VSTG
Operation number 87008-3 - tracing agent/refrigerant partial filling See VSTG

- Claims may be submitted under the new car warranty when there is a documented customer complaint using claim type: 01

- Labor times are valid at the time of release and are subject to change