FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Evaporative Emission Control Canister: Service and Repair





Carbon Filter Container, Replacing

Special Tools: 998 5972, 999 5972

Preparatory work

Removing the shock absorber

Remove the following on both sides:







- 1 screw
- the shock absorber from the lateral link.

Removal

Removing the exhaust







Remove the rubber mounting from the center muffler.







Remove the 2 rubber mountings from the rear muffler.

Lowering the sub-frame

NOTE: Ensure that no cables/hoses are loaded or trapped when lowering the sub-frame. Use mobile jack: 998 5972 and: 999 5972. Position the mobile jack against the sub-frame. Pull the brake hose out of its bracket on both sides.







Remove the screws on both sides.







Remove the 2 screws on both sides. Lower the sub-frame approximately 4 cm. Ensure that no cables/hoses are loaded or trapped when lowering the sub-frame.

Removing the carbon filter container

NOTE: When removing the carbon filter container, ensure that the pipe sleeve (2) is not loaded.

Remove:







- the 2 M5 screws securing the carbon filter container to the sub-frame
- the 2 pipes, secured using quick-release connectors (1) the hose (2).

Pull the carbon filter container out of the mounting. Take out the carbon filter container over the rear muffler. Remove the container.

Installation

NOTE: For tightening torques, see Specifications.

Installing the carbon filter container

NOTE: When installing the carbon filter container, ensure that the pipe sleeve (2) is not loaded.

Position the carbon filter container on the subframe. Insert the carbon filter container over the rear muffler.

Install:







- the 2 pipes, secured using quick-release connectors (1)
- the hose (2)
- the 2 M5 screws securing the carbon filter container to the sub-frame.

Finishing

Installing the sub-frame







Lift up the sub-frame. Ensure that the locating pins engage in their holes in the bodywork.

NOTE: Ensure that no cables/hoses are loaded or trapped when installing the sub-frame. Install the 2 screws on both sides.







Install the screw on both sides. Remove the lifting table.


Installing the shock absorber

Install on both sides:







- the shock absorber
- 1 screw.
- the brake hose in its bracket on both sides.


Installing the exhaust bracket







Install the rubber mounting.







Install the 2 rubber mountings for the rear muffler.