Master Cylinder, Brake, R.H.D

Master cylinder, brake

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Preparatory work




Ignition off.

Remove:
- the battery. See: Battery Removal and Replacement
- the 3 screws
- the temperature sensor connector from the battery box
- the battery box.

Removal

Removing the splash guard





Remove:
- the hoses from the clip
- the plastic nut, x 1
- the protective cover.

Removing the master cylinder





Note! Clean the brake pipes' connection at the master cylinder and ABS unit. Place paper under the master cylinder as protection for the paintwork if brake fluid is spilled.

Remove:
- the connector on the brake fluid reservoir
- the 2 nuts
- the two brake pipes from the master cylinder. Install the plugs
- the master cylinder.

Transferring components
Transfer the brake fluid reservoir to the new master cylinder. See: Reservoir, brake fluid, R.H.D Service and Repair.

Note! Only use brake fluid to lubricate the O-rings in the brake system.

Installation

Note! For tightening torques, see Specifications. Tightening Torque.

Installing master cylinder





Install:
- the two brake pipes. Tighten. See: Tightening torque Tightening Torque
- the 2 nuts. Tighten. See: Tightening torque Tightening Torque
- the connector on the brake fluid reservoir.

Bleeding brake systems
Bleed the brake system. See: Brake system bleeding Brake System Bleeding.
Check that the brake pipe connections are sealed.
Check the brake fluid level.

Finishing

Installing the splash guard





Install:
- the protective cover.
- the plastic nut, x 1
- the hoses into the clip.





Install:
- the battery box
- the temperature sensor connector from the battery box
- the 3 screws
- the battery as shown: Battery Removal and Replacement.