Brake Pipe Master Cylinder/ABS Unit, Replacing

Brake pipe master cylinder/ABS unit, replacing

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Preparatory work




Switch off the ignition.

Remove:
- the battery. See: Battery Removal and Replacement
- the 3 x screws (1)
- the battery box (2).

Removal

Removing splash guards




Remove the 3 clips holding the cowl.




Carefully lift up the cowl. Remove the 2 clips for the protective cover. Remove the protective cover over the brake fluid reservoir.





Remove:
- the plastic nut, x 1
- the upper protective cover for the firewall.

Removing the brake pipes between the master cylinder and ABS unit




Clean the brake pipes terminals at the master cylinder and ABS unit.
Place paper under the master cylinder to avoid brake fluid spillage.
Remove the brake pipes between the master cylinder and the ABS unit.

Installation

Installing the brake pipes

Note! For tightening torques, see Specifications. Tightening Torque.

Install the brake pipes between the master cylinder and the ABS unit. Tighten. See: Tightening torque Tightening Torque.

Bleeding brake systems
Bleed the brake system. See: Brake system bleeding Brake System Bleeding.
Check that the brake pipe connections are sealed.
Check the brake fluid level.

Installing the protective covers





Install:
- the protective cover for the firewall
- the plastic nut.




Install the protective cover over the brake fluid reservoir.
Carefully lift up the cowl. Install the 2 clips for the protective cover.




Install the 3 x clips holding the cowl.

Finishing





Install:
- the battery box (2)
- the 1 M6 screws (3)
- the battery. See: Battery Removal and Replacement.