Part 2

Navigation system, Turn by Turn (Continued)

Installing the screen bracket





Applies to cars without loudspeaker grilles
- Tape the drilling template from the kit to the dashboard so that the angles in the lower edge of the template are edge to edge with the upper edge of the air vents, and the template is centered between them.
- Cover the holes in the air ducts on the inside so that the swarf from the drill cannot enter.
- Mark up and drill the holes, -10 mm (25/64") and -16 mm (5/8"), in accordance with the information on the template. Use an angle drilling machine, and keep it at right-angles to the dashboard. Use a 25 mm (1") drill stop on the 10 mm (25/64") diameter drill bit, so that the air ducts are not penetrated.
- Remove the drill swarf and the covering over the air ducts.
- Remove the drilling template.

Applies to cars with loudspeaker grilles





Illustration A
- Remove the loudspeaker grille as follows: insert the tool, P/N 999-5919-46, into the joint between the loudspeaker grille and the dashboard approximately as illustrated, until it engages.
- Twist the tool 90° so that the bent section engages with the underneath of the loudspeaker grille.





Illustration B
- Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is securely fastened by five clips. Move the tool closer to the clips to facilitate removal.

Note! Do not damage the dashboard.





Applies to cars with loudspeaker grilles
- Mark out the holes on the underside of the loudspeaker grille using a scriber as illustrated. Drill out the holes in accordance with the specified dimensions. The center for the -10 mm (25/64") holes and the -20 mm (25/32 ") hole (1) is in the center of the hexagon. The center for the -20 mm (25/32") hole (2) is slightly below the edge of the hexagon. Drill the -20 mm (25/32") holes from the top of the loudspeaker grille.

Note! Do not damage the loudspeaker grille.

- Smooth down the hole edges.




- Take the long cable with yellow connector and the bracket for the screen from the kit.
- Insert the yellow connector into the hole in the bracket, route through the cable and position the black connector in its socket.




- Detach the screw plate away from the other installation components of the screen bracket.




- Take the connector screw plate. Fit it in the rectangular cut-out on the underside of the bracket so that the semi-circular recess for the cable points forward as illustrated.




- Take two small self tapping screws from the kit and tighten the connector into the bracket.





Applies to cars without loudspeaker grilles
- Guide down the yellow connector into the dashboard in the center of the three holes which are in line with each other.





Applies to cars without loudspeaker grilles
- Fit the two screw plates from the kit on the underside of the dashboard.
- Take three screws from the kit, L = 30 mm (1 3/16") X 2 front and L = 20 mm (25/32" ) rear. Tighten the screen bracket into the dashboard.

Note! Re-tighten the screws at the next service interval.





Applies to cars with loudspeaker grilles
- Guide down the yellow connector into the loudspeaker grille in the right-hand hole of the three holes and route through the cable.

Applies to cars with loudspeaker grilles





Illustration A
- Detach the two screw plates from each other.
- Fit the larger of the two screw plates on the underside of the loudspeaker grille. (The remaining small screw plate shall not be used.)
- Take two screws (L= 20 mm (25/32") from the kit and tighten the screen bracket into the dashboard.

Illustration B




- Insert the cable in the dashboard in the hole in the bracket to the loudspeaker. Press in the loudspeaker grille.




- Route the cable from the screen bracket to the right, past the compartment for the media player, down to the hole (1) where the detachable air duct was located. Continue to route the cable forward inside the cover and out where the glovebox was located.
- Reinstall the air vents.

Installing the TMC antenna




- Fold down the roof.
- Remove the A-pillar panel on the right and left-hand sides.




- Fold down the sun visors and unhook them from their mountings.




- Remove the locking plugs using a small screwdriver.




- Guide up a large screwdriver to release the expander clips. Pull the sun visor mounting down so that it detaches. Note the cable routing for the sun visors. Allow the sun visors to hang right down.




- Using a screwdriver, lift up the catch for the sun visor's center attachment. Prize the attachment away at the front edge using a weatherstrip tool.





Note! Before removal, note the position of the sealing strip at the top edge against the panel, and the cable routing for the sun visors.

- Pull the panel straight down until the clips, x 4, detach and then pull it straight back.
- Unplug the connectors.




- Cleaned the marked surface around the black frame on the inside of the windscreen where the antenna strip shall be located. Use the cleaning cloth from the kit. Wipe dry.
- Heat the windscreen where the antenna strip shall be adhered using a hot-air gun to 45°C (113°F), in order to obtain the best possible adhesion.




- Remove the protective backing tape on the transparent antenna strip from the kit.




- Press in the antenna strip centered on the right-hand section of the windscreen, edge to edge with the black edge of the windscreen. The straight edge of the antenna strip must be turned toward the roof. Press it in firmly so that bubbles are not formed.




- Take the antenna box with cables from the kit. Cut off the whole of the bar at the innermost marking as illustrated.




- Clean the rectangular contact surface on the antenna strip.




- Remove the protective backing tape from the antenna box.




- Press the antenna box in centered on the rectangular contact surface. The cable and the thick protruding section must point upwards. Press firmly so that it adheres.




- Drill a -2.5 mm (3/32") diameter hole for the antenna's ground lead.

Note! Use a drill stop to avoid drilling through the roof.




- Route the ground cable to the drilled hole. Take a toothed washer and screw from the kit and tighten in the ground cable.




- Pull the strip away down to where the sill starts.




- Route the cable along the existing cable harness away to the right-hand A-pillar and down to the dashboard.
- Secure the cable at the existing cable harness using tape.




- Route the cable by the dashboard and on to the area inside where the glovebox was located.




- Remove the roof panel clips and reinstall the roof panel temporarily.
- Mark out on the panel where the antenna box is located.
- File/cut a cut-out in the roof panel.

Reinstall:
- the clips on the roof panel
- the roof panel with sun visors
- the A-pillar panels.

Installing the GPS antenna




- Angle up the left-hand air vent.




- Grip the air vent, press it in and pull it up.

Illustration A




- Insert a scriber and push up one of the catches in the lower edge of the air vents' housing.
- Insert the tool P/N 9995919 in the space which is opened and pull out until the catch releases.
- Repeat this on the other catch in the lower edge.

Illustration B




- Grip the ends of the housing and pull out until all catches on both the top and bottom are fully free from the inside of the dashboard. If necessary, use a weatherstrip tool to prize out the ends of the housing.

Note! Do not damage the dashboard.

Note! Pull alternately on the right and left-hand sides, otherwise the edge of the housing will crack where it enters the air ducts on the inside. The housing is secured firmly so force will be required to release it.




- Take the larger of the pieces of double-sided adhesive tape from the kit and cut it into two equal pieces.




- Clean the two marked surfaces on the front part of the air vent using isopropanol P/N 1161721. Wipe dry.




- Take the GPS antenna from the kit and clean the two marked surfaces on the underside using isopropanol P/N 1161721. Wipe dry.




- Remove the protective backing tape from one side of the two pieces of tape.




- Firmly press in the two pieces of tape on the underside of the GPS antenna.




- Remove the last piece of protective backing tape from the two pieces of tape.




- Firmly press in the GPS antenna on the front part of the air vent.




- Fit the air vent with the cable in place in the dashboard and press in. The top of the GPS antenna may offer a little resistance in the top edge of the cut-out.

Illustrations A and B




- Route the cable from the GPS antenna to the right in front of the driver information module (DIM), past the compartment for the media player, down to the hole (1) in illustration B, where the detachable air duct was located. Continue to route the cable forward inside the cover, and then out where the cable to the screen was routed.
- Secure the cable at the driver information module (DIM) using pieces of butyl tape.
- Reinstall the combined instrument panel surround.





Installing the traffic message channel module (TMC)




- Take the TMC unit from the kit and clean the marked surface on the underside using isopropanol P/N 1161721. Wipe dry.




- Take the two long Velcro fasteners from the kit and press them together.




- Cut the Velcro fasteners into two equal pieces.




- Remove the protective backing tape from one side of the Velcro fasteners which were pressed together.




- Firmly press in the Velcro fasteners on the underside of the TMC unit.




- Take the holder to the adapter connector from the kit and press/twist in at the rear edge of the TMC unit.




- Take the adapter connector from the kit and press in the connector into the rear edge of the TMC unit.




- Take the long cable harness from the kit and plug the white connector into the rear edge of the TMC unit.




- Connect the routed cable from the antenna in the windscreen to the adapter in the rear edge of the TMC unit.




- Take the red crimping sleeve from the kit. Join the single cables from the white connector and the connector to the antenna in the rear edge of the TMC unit, in accordance with steps 78-80.