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Keyless Entry - Intermittent Operation/Remote Broken

NO: 36-53
DATE: 1-19-2007
MODEL: New S40 / V50 / C70 / C30
M. YEAR: 2004.5, 2005, 2006, 2007
SUBJECT: Service Kit for Key Integrated Remote (KIR)
REFERENCE: VADIS / VIDA repair instruction

This Tech Note supersedes the previous 36-53 dated 12-19-2005. Please update your files.

DESCRIPTION:
This document has been re-released to include C70 and C30.
A kit for the repair of the Key Integrated Remote (KIR) has been developed to address the following conditions;

Please note that the service kit should always be used to repair the conditions listed below instead of replacing the complete KIR when possible.




- Screw missing for remote halves
- The release pin is broken, or the spring is missing allowing the emergency key blade to fall out
- Intermittent operation of remote identified to be poor contact to the battery.This is caused by play between the circuit board inside the KIR and the cover.

NOTE: This may also result in the DIM message "EXTERNAL BATTERY-LOW VOLTAGE"

MATERIAL: Service Kit P/N 30772262

SERVICE:
If a customer reports any of the symptoms above please service the KIR as follows:




1. Removing key blade

NOTE: When working with the ignition key stand over a clean workbench. The ignition key contains a number of small components which can easily be lost




2. Discard used screw




3. Disassembling the ignition key.
Hold the ignition key with the buttons down and lift off the cover. REmove the battery from the cover and discard the cover.

NOTE: Do not discard the battery




4. Installing the battery
Install the battery with the + side towards the new cover




5. Remove the lock button.
Remove the lock button and spring. Discard them.




6. Install the lock button




7. Replacing insert

CAUTION: When working with electronics the body must be discharged by touching a grounded object before touching the circuit board.

Lift the circuit board out. Remove the rubber membrane and the plastic insert from the circuit board. Discard the plastic insert.




8. Installing the circuit board

Install the new green plastic insert on the circuit board and thread on the rubber membrane. Ensure that all buttons are correctly sealed in the ignition key. Press the electronic unit down into the ignition key.




9. Installing the cover

CAUTION: To avoid damage to the battery contact, it is important that the cover is installed at the front edge first and that care is taken so that the cover will be in the correct position when it is pressed down on the screwed side




10. Installing the screw
Install the new screw




11. Installing key blade
Install the key blade.




NOTE: Check function of remote control and ignition switch.