FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Sealing Rings Connecting Socket, Replacing

Drive Shaft, CV Joint, B5254T4, TF-80SC AWD

Sealing rings connecting socket, replacing

Special tools:
999 5777
999 5575
999 5576
999 2615
999 7181
999 7182

NOTE: The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Removal

Removing bevel gear
Remove the bevel gear according to: Bevel gear, replacing.





Install: 999 5777 and 999 5777 to 999 5575.





999 5575 used with: 999 5576 (foot operated).
Alternatively: 999 2615, which consists of puller cylinder and a compressed air powered hydraulic pump.








NOTE: Place a container under the transmission.





Installation





Heat the sleeve in an oven to 100 - 120°C and place in: 999 7181. Install on the transmission and tap in the sleeve until it reaches the differential.

WARNING: Use protective gloves when handling the heated sleeve.

WARNING: Use ear protectors

Cool the sleeve using compressed air.





Install: 999 7182.
Carefully install both sealing rings.








Use: 999 7181 and tap in both the seals.

Installing the angle gear
Fit the bevel gear according to: Bevel gear, replacing.

Checking the oil level
Check the fluid level in the transmission. See: Oil level, checking.