FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Luggage Compartment Lid Spoiler






Luggage Compartment Lid Spoiler

Special tools:
951 2925 Rollout 2000 951 2925 Rollout 2000

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Removal

Preparatory work
Make sure the trunk lid is clean. Wash as necessary.





Warning! PUR-adhesive can cause asthma-like symptoms. Isocyanate vapor from uncured primer or adhesive can cause allergies in the respiratory tract.

Warning! Make sure that there is good ventilation and use a mask. Never touch the adhesive surface with your fingers. Use protective gloves.

Removing the trunk lid spoiler





Caution! Secure the winch 951 2925 Rollout 2000 951 2925 Rollout 2000 in the center of the trunk lid, as far to the front edge as possible.

Measure 3 meters of cable.
Attach the cable to the winch. Insert the cable under the rear edge of the spoiler, passed the foam seal (3).





Warning! Wear safety goggles.

Caution! Apply a piece of tape (4) under the moving section of the winch so that the paint is not damaged.

Hint: Place plain A4 paper (5) between the cable and the trunk lid. The A4 paper must be moved after winching in the cable.

Tension the cable using the winch. Check that the cable lies against the adhesive bead under the spoiler.
Wind in the cable using the winch. Remove the spoiler.

Installation

Installing the trunk lid spoiler





Caution! Exercise care so that the paintwork is not scratched.

Note! Ensure that the trunk lid and spoiler are kept at a temperature of at least +16 °C.

Caution! Use isopropanol immediately to remove any primer spillage and adhesive from the trunk lid or spoiler.

Cut off as much of the adhesive residue as possible.

Hint: Keep isopropanol and paper to hand.





Note! If the paint surface is waxed it must be first cleaned using cleaner H, part no. 116 1436.

Note! The adhesive surface must be completely dry before applying primer.

Clean the adhesive surface of the trunk lid and spoiler. Use cleaner 116 1653 in the relevant area. Wipe dry.





Note! Use water-soluble ink, e.g., whiteboard marker, which can easily be removed.

Align the spoiler on the trunk lid. Draw around the outer contours of the spoiler using a marker pen (1).




Apply primer 116 1652 in the marked area.
M1 = 10 mm from the outer edge of the spoiler.




Apply primer 116 1652 to the adhesive surface of the spoiler. Ensure that the primer enters the two adhesive grooves.

Hint: Use a cotton bud with primer to further penetrate the adhesive grooves.




Allow the primer to dry for 10 minutes.




Cut the adhesive nozzle as follows
M3 = 8 mm
M4 = 18.5 mm
M5 = 9 mm.





Caution! To make sure that the adhesive is properly mixed, apply a 10 cm adhesive bead in a piece of paper.

Note! Do not leave any adhesive in the area M2 as this results in a risk of spills.

Apply adhesive to the adhesive surface of the spoiler. M2 = 20 mm.





Caution! Make sure that the spoiler is positioned securely with the adhesive surface facing up, or as an alternative, have two people do this operation.Apply adhesive quickly to produce two even beads. The application of too much adhesive causes overflow and the adhesive becomes visible.

Adhesive with glue gun 116 1394 or 116 1395.

Note! The spoiler must be secured to the trunk lid within 2 minutes of applying the adhesive. The adhesive cures quickly.

Hint: Bend the edges of the tape's protective film up and then forward to facilitate removal when the spoiler is fixed against the trunk lid.




Open the trunk lid 50-100 mm. Place a block or similar in the opening to keep the trunk lid open slightly. Take hold of the spoiler using both hands and align the spoiler with the trunk lid as illustrated. Center the spoiler on the trunk lid. Press into position.




Pull off the protective film from the tape.

Note! Hold the spoiler with one hand to keep the spoiler in position.If the protective film of the tape "sticks" when being pulled off, the front edge of the spoiler can be raised slightly to facilitate pulling off the protective film.




Tape the ends of the spoiler (2) against the trunk lid.




Remove the tape and block.
Close the trunk lid.
The vehicle is ready to drive after 1 hour.




Do not wash the vehicle for at least 72 hours.