Loudspeaker, Front Side Door

Loudspeaker, front side door























INTRODUCTION
- NOTE! Read through the whole installation instruction before starting the work.
- The front page gives the date of this edition and the edition it replaces
- The second page shows the tools needed for the installation and the contents of the installation kit
- The illustrations display the procedure in order of operation. The order of operation is repeated in the text section
- Cut out the text page in order to follow the illustrations and text at the same time.






Loudspeaker, front side door

Removing the door panel




- Turn the ignition key to position 0
- Remove the ignition key from the ignition switch.

Note! Wait at least five minutes before disconnecting the connector or disconnecting other electrical equipment.

- Remove the small internal panel for the door handle. Carefully pry off the panel using a weatherstrip tool, opposite the three catches in the joint on the underside.

Illustration A




- Remove the door handle panel and the door module. Carefully pry off the panel using a weatherstrip tool. Pull the panel up. The panel is secured by six catches in the door panel.

Illustration B




- Disconnect the connector on the underside of the door module.




- Remove the three screws holding the door panel to the door.




- Remove the small panel/loudspeaker grille at the front/upper edge of the door. Carefully pry off the panel using a weatherstrip tool, opposite the three clips.




- Disconnect the door panel from the door. Carefully pry off the panel opposite the nine clips at the sides and bottom. Use a weatherstrip tool. Pull the top edge of the panel until the five clips release. Press together the two catches (see inset) which hold the bracket for the treble loudspeaker to the door. The door panel releases at this point
- Unhook the door panel from the lock button.

Installing loudspeakers

Illustration A




- Disconnect the connector (1) for the cable to the treble loudspeaker (if applicable)
- Disconnect the connector (2) for the door opener
- Disconnect the socket and mechanical cable (3) from the door opener
- Place the door panel to one side.

Applies when installing new bass speakers
- Disconnect the connector (4) from the loudspeaker
- Drill out the rivets (5) from the existing loudspeaker. Use a 6 mm (1/4" ) diameter drill bit
- Remove the loudspeakers. Remove any rivet swarf from the rivet holes
- Remove any rivet swarf from the door
- Install the new loudspeaker in the door. Use the rivets from the kit
- Applies to cars with premium loudspeakers: Remove the blind cover plug over the existing rivet hole (6). Rivet the fourth hole for the premium loudspeaker in this
- Connect the connector to the loudspeaker.

Illustration B





Applicable when installing new treble loudspeakers
- Carefully pry out the existing treble loudspeaker. Use a small screwdriver. It is secured by five catches
- Take out the new treble loudspeaker and cable harness. Insert the cable harness at the front edge of the hole in the bracket for the treble loudspeaker. There is limited space in the hole, but there is just enough room for the connector to pass through. Route the cable harness on the inside of the door panel so that the cable harness is between the door panel and the air duct
- Align the treble loudspeaker in the hole. Press the treble loudspeaker into place. Ensure that all the mounting hooks have secured
- Route the cable harness from the reverse of the air duct. Connect the connector to the pre-routed connector in position (1) when reinstalling the door panel.

Applies to all models
- Connect the connector to the door opener
- Connect the connector to the treble loudspeaker
- Reconnect the mechanical cable and socket to the door opener
- Press the door panel into place. Secure the door panel using the three screws
- Connect the connector to the door module. Press the panel with the door module into place in the door panel. Ensure that all the mounting hooks have secured
- Reinstall the small panel in the door handle panel
- Reinstall the small panel in the front/upper edge of the door
- Repeat points 1-7 on the other side.