Part 1

Hands free unit for carphone, Universal









































Cars equipped with SRS/SIPS (Airbag)

Warning! Extra care must be taken when working on cars equipped with SRS/SIPS air bags. This is important to prevent:
1. Personal injury
2. Damage to or malfunction of the SRS/SIPS system.
Work on the SRS/SIPS systems or related components must be carried out by an authorized Volvo workshop.

Is the car equipped with SRS/SIPS?
Cars with SRS are most easily recognized by the letters SRS on the steering wheel pad. If the car also has an airbag on the passenger side, the letters SRS are embossed on the dashboard above the glove compartment. SIPS decals are located on the seat panels and the windscreen.

Do not damage the SRS wiring!
Do not trap, fray, pierce or damage the SRS wiring. SRS wiring has orange casing and/or is plaited.

Steering and front suspension
The contact reel in the SRS system can easily be damaged when working on the steering wheel, steering shaft or steering gear.

SRS warning lamp
If the SRS warning lamp lights after repairs have been carried out, take the car to an authorized Volvo workshop.

SRS collision sensor control module






S60 / V70 (00-) / S80
The collision sensor control module is located on the transmission tunnel in the centre console, beside the parking brake. The air bag inflation areas must not be obstructed. Never place any objects, such as upholstery, within these areas. The panels must be able to open in the correct way and at the right time.






WARNING!
The ignition must be in position "0" and the key removed from the ignition if any connector in the SRS system is to be disassembled. Then wait at least five minutes. Then disconnect the battery negative lead before disassembling any of the connectors.






Hands free unit for carphone, Universal

Note! This accessory is connected to the electrical system of the car. It requires software unique to the car.

Preparations




- Remove the left and right-hand side panels from the center console. Pull the panels free at the front edge and continue backwards until all the clips have released.

Applies to cars with power front seats
- Position the right-hand front seat so that:
- the covers over the right-hand rear and both front seat mountings are not blocked
- the small panel at the lower edge of the right-hand B-post panel is not obstructed
- the screws for amplifier under the seat can be undone.




- Turn the ignition key to position 0
- Disconnect the battery negative lead.

Note! Wait at least five minutes before disconnecting the connectors or removing other electrical equipment.

Removing the loudspeaker grille:

Illustration A




- Take a length of 1.5 mm (1/16") diameter welding rod. Bend one end to 90°, L=5 mm (13/64")
- Bend the other end to form a handle
- Insert the first bent end into the joint between the loudspeaker grille and the dashboard as illustrated, until it engages
- Twist the welding rod 90° so that the bent section engages with the underneath of the loudspeaker grille. It may be necessary to move the welding rod along the joint so that it can be twisted around.

Illustration B




- Pull up until the loudspeaker grille detaches. The grille is well secured using four clips.

Note! Do not damage the dashboard.

- Place the loudspeaker grille to one side.

Illustration A applies to cars without a centrally-mounted loudspeaker




- Remove the bracket for the loudspeaker grille. Remove the five screws and pulling the bracket up out of the dashboard.

Illustration B applies to cars with a centrally-mounted loudspeaker




- Remove the five screws from the loudspeaker. Pull the loudspeaker slightly out of the dashboard. Disconnect the connector.

Illustration C applies to cars with RTI (road traffic information)




- Remove the five screws in the display for RTI (road traffic information). Pull up the display slightly from the dashboard. Disconnect the connectors
- Disconnect the loudspeaker for the centrally-mounted if installed.




- Lower the steering wheel to the lowest position. Pull the steering wheel to the rearmost position
- Remove the two screws at the top edge of the combined instrument panel surround
- Carefully pry off the rubber seal from the upper steering column cover. Use a weatherstrip tool. It is secured with five clips
- Remove the surround by carefully pulling it backwards, first at the lower edge and then at the top edge until all the clips have released.




- Remove the four screws for the combined instrument panel
- Pull out the combined instrument panel. Disconnect the connector on the reverse of the combined instrument panel.





Applies to cars with automatic gearboxes
- Turn the ignition key to position II.

Applies to all models
- Move the gear selector lever to its rearmost position
- Carefully pry off the gear selector lever panel at the rear edge using a weatherstrip tool. Pull the panel backwards to access the screws for the dashboard environment panel.




- Remove the two screws holding the bracket for the dashboard environment panel and the control module
- Pull out the bracket at the lower edge. Pull downwards from the top edge of the centre console
- Disconnect the connectors from the dashboard environment panel and control module
- Disconnect the connectors for the CD-player and/or Mini disc player if applicable.

Preparations, carphone holder




- Take the carphone holder bracket, the reinforcement plate, the cover and screws from the kit
- Install the reinforcement plate (1) and the cover (2) in the bracket (3) using the screws (4).

Illustration A




- Position the entire unit (1) in the dashboard to mark out the holes for the bracket. Adjust to achieve the optimum position. Do not press the unit hard against the dashboard. However, ensure that there are no gaps at the sides between the panel and the dashboard (2).

Illustration B




- Hold the unit in place and mark out the holes through the bracket
- Drill out the two holes using a 5 mm (13/64") diameter drill bit. Use a 25 mm (1") drill stop
- Remove any swarf
- Remove the cover and the reinforcement plate from the bracket.




- Take the reinforcement plate (1) and the two screws from the kit
- Position the carphone holder wiring, which is routed on the reverse of the bracket, as illustrated
- Insert the reinforcement plate through the hole for the centre loudspeaker
- Install the bracket (2). Use the two screws (3). Tighten the bracket to the dashboard.




- Press the surround for the combined instrument panel into place
- Mark out the surround, as illustrated, where the cut-outs will be made for the wiring and the bracket for the handset holder
- Remove the surround. File out the groove (1) for the wiring for the handset. File the hole so that it is large enough for any excess wiring to be routed through the hole and hidden on the inside of the dashboard
- File out a groove (2) for the bracket for the handset holder
- Smooth off the edges of the groove.




- Route the wiring for the carphone holder from the hole for combined instrument panel. Position the wiring at the left air duct in the centre console. Do not route more wiring than is required to secure the carphone holder.

Installing the microphone




- Pry off the rear edge of the panel on the left-hand end of the dashboard. Twist out the panel. Remove the panel.




- Pry up the covers on the grab handle at the arrows. Remove the screws underneath
- Pull off the rubber strip from the door opening.




- Pull off the top edge of the A-post panel. Pull the panel straight up to remove it.




- Take the mounting plate from the kit. Position the mounting plate on the top end of the A-post panel. See the illustration. If the microphone is already installed in the mounting plate, remove it. It is secured by two hooks on the long sides
- Mark out and drill the holes for the mounting plate. Use a 3 mm (1/8") diameter drill bit
- Remove any swarf.




- Install the mounting plate on the A-post panel using two screws from the kit.

Caution! The inflatable curtain (IC) is located inside the A-post panel. It is important to file off the screws securing the mounting plate if necessary, so that they just fit through the panel.
- Check how much of the screws protrudes on the reverse. Unscrew the screws. File off the screws to the correct length
- Reinstall the screws.




- Press the microphone from the kit into place on the mounting plate.




- Route the microphone cable on the inside of the A-post panel. Secure the cable using pieces of butyl tape.




- Press the A-post panel into place. Install the screws. Tighten to 10 Nm (7 lbf. ft.)
- Press the covers into place over the screws
- Route the microphone cable in through the left-hand end of the dashboard, into the space for the combined instrument panel and into the centre console
- Secure the cable where it runs under the combined instrument panel using pieces of butyl tape
- Connect the combined instrument panel. Reinstall the combined instrument panel
- Reinstall the surround for the combined instrument panel. Tighten
- Reinstall the left-hand end panel on the dashboard.

Installing the carphone holder




- Install the reinforcement plate (1) and the cover (2) in the bracket (3). Use the screw (4) from the kit. Do not tighten fully yet
- Remove the mounting plate (5) for the carphone holder from the carphone holder. Tighten the mounting plate using the screws (6) from the kit
- Tighten the screw (4)
- Install the carphone holder on the mounting plate
- Route unnecessary excess wiring into the hole for the combined instrument panel.




- Route the cable for the carphone holder to the centre console and out to the right-hand side of the center console
- Connect the cable for the carphone holder to the cable for the hands free box.

Note! Ensure that the connector is correctly aligned. The two mounting lugs on the reverse must be in their grooves.




- Clamp the connector on the right-hand side of the center console, where there is no risk of it being damaged.

Connection to the amplifier




- Slacken off the 3 screws (1) for the amplifier under the right-hand front seat.




- Lift out the amplifier. Use a weatherstrip tool to lift it up from its sunken position
- Disconnect the connectors in the amplifier
- Take the wiring from the kit.




- Connect one of the green connectors (1) on the hands free cable to the amplifier and the other to the green connector that was connected to the amplifier (2)
- Reach under the floor carpet and push the insulation material to one side
- Take the end of the hands free cable with grey connectors in the other hand. Insert the connectors under the floor carpet through the hole where the amplifier was positioned
- Lift up the floor carpet and make room for your hands to meet under it
- Take the cable and carefully route it into the center console.




- Pull up the left and right-hand sides of the carpet a little
- Insert a wire (1) under the carpet at the front edge of the air ducts on the right-hand side of the center console, and route it out at the right-hand door sill
- Take the single cable going to the Accessory Electronic Module (AEM). Tape the cable to the wire
- Route the cable forward from the carpet at the right-hand door sill.