Components Cool Box Rear Seat, Replacing

Components cool box rear seat, replacing

Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

This section contains methods for:
- the entire cover. See replacing
- the lock on the cover. See replacing
- the blower fan motor. See Replacing blower fan motor
- the switch. See replacing.

Cover assembly, replacing

Removing the cover assembly




Remove the cover.
Transfer the hinges and the retaining strap to the new cover.

Installing the cover assembly

Install:
- the cover
- the hinges
- the retaining strap.

Lock cover, replacing

Removing the lock cover




Grip the lock using heavy duty pliers.
Pull straight out in line with the cover whilst working the lock back and forth.
Pull heavily until the lock releases.

Note! The lock is secured by two plastic hooks which break when the lock releases.Check that there are no loose plastic pieces where the old lock was positioned.

Installing the lock cover




Insert the lock in the correct position.
Press so that the hooks engage securely.

Replacing blower fan motor

Removing the blower fan motor




Turn the coolbox upside down.
Remove the 16 screws.

Note! Do not slacken off the screws for the fan.

Remove the fan shroud.

Note! Do not damage the cable for the fan.




Remove the switch for the fan from the printed circuit board.
The switch is secured using hot adhesive, so it may need to be cut out.




Remove the 4 screws for the fan.
Lift out the fan.

Installing the blower fan motor

Install:
- the engine coolant fan (FC)
- the 4 screws for the fan. Tighten
- the switch for the fan in the printed circuit board. Secure using hot adhesive
- the fan shroud
- the 16 screws for the fan shroud. Tighten.

Switch, replacing

Removing the switch
Remove the 16 screws. See Replacing blower fan motor.

Note! Do not slacken off the screws for the fan.

Remove the fan shroud. See Replacing blower fan motor.

Note! Do not damage the cable for the fan.




Detach the 2 cables from the switch.

Hint: Mark up the cables before removal.

The switch is secured using hot adhesive.
Cut away the adhesive using a sharp knife.
Press out the switch.




Heat both the cables so that they release from the switch. Use a soldering iron.

Hint: Mark up the cables before removal.

Installing the switch
Solder both the small cables onto the switch.

Install:
- the switch.
Secure the switch using hot adhesive.
- the 2 cables for the switch
- the fan shroud. See Replacing blower fan motor
- the screws for the fan shroud. See Replacing blower fan motor.