Part 2
iPod adapter (Continued)
Illustration A applies to cars up to and including model year -2004
Illustration B applies to cars from model year 2005-
- Drill a -7 mm (9/32 ") hole in the rubber mat of the storage compartment in the position indicated for the iPod adapter cable.
- Cut the mat from the hole edge out to the edge using a carpet knife.
- Clean the hole so that the cable has room.
Applies to all models
- Reinstall the rubber mat/rubber mats (if the car has an integrated telephone) in the bottom of the storage compartment.
Only for cars without pre-routed Melbus cable
- Take the Melbus cablem P/N 30664142, lift up the floor mat and route it underneath, up between the front air duct (1) and the strut (2) for the centre console.
Note! Make sure that it is the connector with a guide pin which points upward (see illustration), which is routed to the radio socket.
- Route the cable through the compartment for the radio.
- Clamp the cable in the strut, using the clamp (3) from the kit.
- Route the cable on above and alongside the front air duct to the member (4) for the seat mounting.
- Clamp the cable at the existing cable harness (5).
- Route the cable (1) under the carpet, along the left-hand side of the car to the rear door.
- Route the cable further above and along the front cable duct (2). Continue along the right-hand side of the rear cable duct (3).
- Route the Melbus cable (1) on the right side of the cable duct (2), below the cables of such, in the hole in the body at the bumper mounting and up to the iPod adapter. Hide excess cable length under the floor mat on the passenger side.
For cars with pre-routed Melbus cable
- Some cars are fitted with a long Melbus cable. Find the cable end, which is in the area (3) of the rear fuse holder.
- Route the cable back from its location at the fuse holder over the wheel housing towards the front edge of such.
- Route the cable in the hole in the body at the bumper mounting and up to the iPod adapter. Hide excess cable length under the insulating mat on the passenger side. Make sure that the cable does not chafe against sharp edges.
Routing of cable to power supply
Applies to cars up to and including model year 2004
Illustration A
- Take the iPod adapter power supply cable, P/N 30660444, from the kit.
- Connect the ground cable to the front grounding point (1) in the rear seat and tighten to 10 Nm (7 lbf.ft.).
- Route the power cable on the right side of the cable duct (2), under the cables of such and up along the wheel housing.
Illustration B
- Route the cable (3) with the blue connector down along the right side of the wheel housing, beneath the foam rubber on the bumper mounting, under the insulating mat and up to the iPod adapter.
- Route the cable end with the two loose red/white (R/W) wires and the two green connectors from the top of the wheel housing along existing cables down to the rear edge of the wheel housing. Make sure that the cable does not chafe against the edges.
- Clamp in the cable at the existing cable harnesses using three tie straps from the kit.
For cars from model year 2005-
Illustration A
- Take the iPod adapter power supply cable, P/N 30660444, from the kit.
- Remove the two left screws in the tailgate sill trim panel.
- Pull up the sill panel at the rear end of the load floor support and insert the ground cable in the space for the foam rubber seal.
- Tighten the two screws.
- Connect the ground cable (1) to the existing grounding point behind the battery and tighten to 10 Nm (7 lbf.ft.).
Illustration B
- Position the red/white (R/W) wires and the green connectors at the rear edge of the wheel housing.
- Route the cable end (2) with the blue connector on the top of the wheel housing along existing cables and then down along the right side of the wheel housing. The route it beneath the foam rubber on the bumper mounting, under the insulating mat and up to the iPod adapter. Make sure that the cable does not chafe against the edges.
- Clamp in the cable at the existing cable harnesses using three tie straps from the kit.
Connection to the rear fuse holder, for cars without RTI
- Position the cables with the two green connectors back along the cable and fasten them with foam tape.
Applies to cars up to and including model year 2004
- Remove the fuse holder. Open the lock (1) on the top of the fuse holder. Fold the fuse box holder forward. Lift it out of the mountings (2).
Applies to cars up to and including model year 2004
- Position the red/white (R/W) wire with the small cable terminal back along the cable. Insulate it and fasten it at the cable with foam tape from the kit (it must not come into contact with the chassis).
Applies to cars up to and including model year 2004
- Connect the routed red/white cable to the outer position (1) on the reverse side of fuse socket 10 on the fuse holder. Remove the decal (2). Carefully prize up the red secondary catch on the end face of the end closest to position 10 at the same time as the cable is pressed into place.
Hint: If there is a problem in routing the cable there then the fuses on the outer side must be removed so that the red secondary cable can be opened further.
- Reinstall the decal.
- Install a 10A fuse in fuse socket 10 on the fuse holder.
- Reinstall the fuse holder. Make sure that the cable does not chafe against sharp edges.
- Clamp in the cable at the existing cable harnesses using three tie straps from the kit.
For cars from model year 2005-
- Press in the catch on the rear brown connector in the cargo compartment fuse holder. Turn up the lock arm as far as possible and pull out the connector.
For cars from model year 2005-
- Carefully prise apart the sides of the connector holder in the ends so that the connector can pass by the retaining hooks.
- Pull out the connector.
For cars from model year 2005-
- Position the red/white (R/W) wire with the large cable terminal back along the cable. Insulate it and fasten it at the cable with foam tape from the kit (it must not come into contact with the chassis).
For cars from model year 2005-
- Connect the red/white (R/W) cable with the small cable terminal to position 8 in the connector.
- Reposition the connetor in the holder and reinstall the entire unit in the fuse holder. Make sure that the cable does not chafe against sharp edges.
- Clamp in the cable at the existing cable harnesses using three tie straps from the kit.
Connection to the iPod adapter, for cars with RTI
Applies to cars up to and including model year 2004
- Remove the clips (1) in the insulation cover to the DVD drive and remove it.
For cars from model year 2005-
- Remove the clip (1) in the foam rubber insulation and fold it aside so that the DVD drive is uncovered.
For all cars with RTI
- Remove the two screws (1) in the DVD drive bracket and remove the bracket with DVD drive.
- Position the two red/white (R/W) wires back along the cable. Insulate and fasten them at the cable using foam tape from the kit. They must not come into contact with the chassis. The two green connectors should be loose.
Connection to the DVD unit
- Unplug the DVD power supply connector (1).
- Plug in the connector of the iPod adapter power supply into the DVD unit (2).
- Plug in the connector unplugged from the DVD unit into the other connector of the iPod adapter (3).
- Connect the Melbus cable (4), P/N 8633596, to the DVD unit.
- Reposition the bracket with DVD drive and fasten it with the three screws.
- Reposition the protective cover/foam rubber insulation over the DVD drive. Make sure that the cable does not chafe against sharp edges.
- Clamp in the cable at the existing cable harnesses using three tie straps from the kit.
- Route the Melbus cable on the top of the wheel housing along the previously routed power cable and up to the iPod adapter. Make sure that the cable does not chafe against the edges.
- Clamp in the cable at the existing cable harnesses using three tie straps from the kit.
Connection to the iPod adapter, for all
For cars without Sirius satellite radio or TV
- Connect the routed Melbus cable and the power cable with the blue connector to the iPod adapter.
Illustration A
For cars without Sirius satellite radio or TV
- Position the iPod adapter on the Velcro strip so that the Melbus cable connector is in the recess at the cable duct and is not cracked.
Press the adapter into place properly.
- Secure that cable that runs to the front seat using a piece of butyl tape. Secure the Melbus cable and the power cable with a tie strap. Hide excess cable under the insulating mats.
Illustration B
Only applies to cars with an auxiliary rear facing seat
- Secure the Melbus cable in place with two pieces of butyl tape so that it is not pinched when the auxiliary seat is used.
For cars with Sirius satellite radio or TV
- Connect the Melbus cable, P/N 8673298, to the iPod adapter.
- Connect the routed power cable with the blue connector to the iPod adapter.
- Position the iPod adapter on the Velcro strip so that the Melbus cable connector is in the recess at the cable duct and is not cracked.
Press the adapter into place properly.
- Connect the remaining connector of the Melbus cable (1) to the Sirius/TV receiver.
- Secure the cable that runs to the front seat using a piece of butyl tape. Secure the Melbus cable and the power cable with a tie strap. Position the power cable under the receiver. Hide excess cable under the insulating mats.
Applies to all models
- Reposition the insulating mats in the cargo compartment.
- Reposition the loose insulation panel under the floor hatches.
- Reposition the side panel and the folding panel in the cargo compartment.
- Reposition the insulating and floor mats.
- Reinstall the sill panels.
- Reinstall the left-hand seat cushion.
- Reinstall the side bolster.
- Restore the backrest to its original position.
- Reinstall the side panels of the tunnel console.
- Connect the Melbus cable and other disconnected cables of the radio/dashboard environment panel and reinstall the units.
- Reposition the panel/panels at the gear selector lever and handbrake lever.
- Turn the ignition key to position II.
- Connect the negative battery lead.
- Reinstall the storage compartment and floor hatches.
Functionality check
- Connect an iPod unit with stored music.
- Check that the adapter controls the iPod unit: "Volvo for life" and "OK to disconnect" appear on the iPod unit display. The scroll wheel and menu buttons of the iPod adapter are locked.
- Select "CD changer" using the SOURCE button on the radio.
- Check that the iPod unit plays. If it does not have any defined playlists, only CD 10 (playlist 10) will be played.