Overhaul

Gear selector lever assembly, reconditioning

Note: The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Removal
Removing the center console
Remove
- the center console.

Removing the gear selector assembly and cables
Remove the gear selector assembly and cables from the XC90.

Removing components from the gear selector assembly
Remove





- the catch for the bevel arm
- bevel arm with bushing and spring
- the cover for the gear selector lever ball joint.
Pull up the ball joint, gear selector lever and rubber sleeve from the gear selector assembly
- the solenoid.

Removing the old link caps from the gear selector lever





Install a new link cap.
Lubricate the new link cap. Use grease, P/N 116 1241-3.

Installation
Lubricating and installing components in the gear selector assembly





Lubricate the gear selector lever ball joints and bevel arm bushings. Use grease, P/N 116 1241-3.

Install
- the rubber sleeve
- the gear selector lever with ball joints and cover
- the bevel arm with bushings, spring and retaining clip
- the solenoid.

Installing the cables and gear selector assembly
Install the cables and the gear selector assembly on the XC90.

Installing the center console
Install
- the center console.