FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Faulty






Faulty

Connecting the breakout box





Checking ground points
951 1373 Adaptor 951 1373 Adaptor 951 1428 Breakout box 951 1428 Breakout Box
Connecting the test box




Information

Connecting the test box





Is the test box connected to the control unit?

Yes - CONNECTEDReturn to trouble-shooting.

No - NOT CONNECTED

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CONNECTED - No Fault Found

NOT CONNECTED - Connecting the test box

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Connecting the test box
Connect test box as described in Connecting the breakout box Connecting the Breakout Box.






Continue - Checking ground point

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Checking ground point








- Ignition off.
- Control unit disconnected.
- Switch off all battery loads such as entrance lights and radio.
Connect an ohmmeter between the battery negative terminal and #3 on the test box.









The ohmmeter should display approximately 0(.

OK - Return to trouble-shooting if there is an open circuit.
No Fault Found

Not OK - contact resistance and oxidation

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Checking for open circuits, contact resistance and oxidation
Check the heater's ground point and wires connected to it for an open circuit as described in Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault , and for contact resistance and oxidation as described in Checking wiring and terminals. Permanent fault Checking Wiring and Terminals. Permanent Fault.





Select Continue when the fault has been rectified.

Continue - Verification

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Verification




Verification

Verification








- Ignition off.
- Control unit disconnected.
- Switch off all parts fed by the battery such as courtesy lights and radio.
Connect an ohmmeter between the battery negative terminal and #3 on the test box.









The ohmmeter should display approximately 0(.

OK - VERIFIED

Not OK - VERIFICATION FAILEDPAPER

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VERIFIED - Fault Found

VERIFICATION FAILED - Trouble-shooting information

PAPER - No Fault Found

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Trouble-shooting information




Information

Fault-tracing information
The fault should be diagnosed and remedied. Since this is not the case the fault-tracing process has failed.
Complete the fault-tracing for those fault or try again.

Do you want to terminate fault-tracing at this time?

Yes - FAULT-TRACING FAILED

No - Attempt New Test

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FAULT-TRACING FAILED - FAULT-TRACING FAILED

Attempt New Test - Connecting the test box

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No Fault Found - Checking the power supply

FAULT FOUND - Fault Found

FAULT-TRACING FAILED - FAULT-TRACING FAILED

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Checking the power supply




- Ignition on
- Connect a voltmeter between terminals #11 and #3 on the breakout box.
The voltmeter should read approximately 0 V.









Does the voltmeter read approximately 0V?

Yes - Intermittent fault

No - Checking the supply circuit

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Checking the supply circuit




- Ignition off
- Remove the heater. See Engine coolant heater, replacing Engine Coolant Heater, Replacing.
Check circuit between control module #11 and the components which are connected to the supply circuit (water pump terminal 2, fuel pump (FP) terminal 2 and combustion fan supply terminal). Check for a short-circuit to supply voltage.
Remedy as necessary.

Other information:
- To access the control module or connect the breakout box, see Connecting the breakout box Connecting the Breakout Box
- To access or replace the water pump, see Water pump engine coolant heater, replacing Service and Repair
- To access or replace the fuel pump (FP), see Fuel pump auxiliary heater, replacing Service and Repair
- To access or replace the blower fan, see Fuel injection nozzle / fan motor / pressure equalizer, replacing Fuel Injection Nozzle / Fan Motor / Pressure Equalizer, Replacing
- With the ignition on and the water pump connector disconnected, the voltage between water pump terminal 1 (control module side) and ground should be approximately 0 V
- For other values, see Signal specification Signal Specification
- Checking wiring and terminals Checking Wiring And Terminals.














Continue - Verification

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Verification




Verification

Verification

Hint: After the repair it is necessary to check that the fault has been rectified.








- Ignition off.
- Test box connected.
- Connect connector, install components etc.
- Ignition on.
- Connect a voltmeter between #11 and #3 on the test box.
The voltmeter should display approximately 0 V









Does the voltmeter display approximately 0 V?

Yes - VERIFIED

No - VERIFICATION FAILEDPAPER

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VERIFIED - Fault Found

VERIFICATION FAILED - Fault-tracing information

PAPER - No Fault Found

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Fault-tracing information




Information

Fault-tracing information
The fault should have been detected and remedied. As this is not the case fault-tracing has failed.
Exit fault-tracing for this diagnostic trouble code (DTC) or make another attempt.

Do you want to exit fault-tracing?

Yes - FAULT-TRACING FAILED

No - Attempt New Test

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FAULT-TRACING FAILED - FAULT-TRACING FAILED

Attempt New Test - Connecting the breakout box

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Intermittent fault
Check circuit between control module #11 and the components which are connected to the supply circuit (water pump terminal 1, fuel pump (FP) terminal 2 and combustion fan supply terminal). Check for an intermittent short-circuit to supply voltage.
Remedy as necessary.

Other information:
- To access the control module or connect the breakout box, see Connecting the breakout box Connecting the Breakout Box
- To access or replace the water pump, see Water pump engine coolant heater, replacing Service and Repair
- To access or replace the fuel pump (FP), see Fuel pump auxiliary heater, replacing Service and Repair
- To access or replace the blower fan, see Fuel injection nozzle / fan motor / pressure equalizer, replacing Fuel Injection Nozzle / Fan Motor / Pressure Equalizer, Replacing
- With the ignition on and the water pump connector disconnected, the voltage between water pump terminal 1 (control module side) and ground should be approximately 0 V
- For other values, see Signal specification Signal Specification
- Checking wiring and terminals Checking Wiring And Terminals.














Continue - Fault-tracing information
DONE

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Fault-tracing information




Information

Fault-tracing information
If the fault is intermittent, do not verify fault-tracing if the fault does not recur.
It is possible to view the information again, or leave fault-tracing for this diagnostic trouble code (DTC).

Do you want to view the information again?

Yes - Attempt New Test

No - Fault Found

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FAULT-TRACING FAILED - DONE

FAULT FOUND - Fault Found

Attempt New Test - Connecting the breakout box

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