Procedures

Pulley, Replacing

Special Tools: 951 2849, 999 5760, 951 2036

NOTE:
- As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the essential information in the illustrations is always correct.
- On five cylinder models, the pulley can be replaced with the generator (GEN) still installed in the vehicle.

Removal
Preparatory work







Switch off the ignition and remove the key.
Disconnect the auxiliaries belt.

Removing a pulley without freewheel

NOTE: The rotor shaft is left-hand threaded.







Remove the pulley and the nut. Use ring wrench 951 2036 and twelve point socket 951 2849.

Removing a pulley with freewheel







Remove the dust cover.

Remove the pulley from the rotor shaft. Use tools 999 5760 and 951 2849.

Remove the pulley.

Installation

Installing a pulley without freewheel
Install the pulley and the nut. Use ring wrench 951 2036 and twelve point socket 951 2849.

Tighten.

Install the auxiliaries belt.

Test the function.

Installing the pulley with freewheel
Thread the pulley on to the rotor shaft.

Tighten. Use tools 999 5760 and 951 2849.

Install the dust cover.

Install the auxiliaries belt.

Test the function.