S70 1999-2000 S60 2001-2002 V70 1999-2002 5-CYL Non-Turbo

Electronic Throttle Module (ETM) replacement 5-cyl Non-turbo S70 1999-2000 S60 2001-2002 V70 1999-2002

Note!
The method applies to only replacing the throttle module for the S70 1999-2000 S60 2001-2002 V70 1999-2002 5-cyl Non-turbo

Remove:

- the battery negative lead from the battery. When removing and installing the battery leads. See: Electrical system, Battery replacement.

Remove:





- the intake pipe between the front cover plate and the air cleaner.

- the intake pipe between the air cleaner.

Remove:





- the 4 electronic throttle module (ETM) screws.

Disconnect the electronic throttle module (ETM) connector

Caution!
Do not cut the electrical cable to the electronic throttle module (ETM). It may be necessary to return the electronic throttle module (ETM) assembly.





If the electric cable of the electronic throttle module (ETM) is behind the starter motor bracket:

Slacken the two nuts. Remove the bolt. Remove any cable ties.

Pull the electrical cable for the electronic throttle module (ETM) forward from in back of the starter motor bracket.

Installing the electronic throttle module (ETM)

Install:





- the new electronic throttle module (ETM) with new gasket

- the 4 bolts and tighten to 10 Nm..





Route the electrical cable from the electronic throttle module (ETM) behind the starter motor bracket.

Fit the bolt in the engine block. Tighten the two nuts and the bolt. Plug in the connector and install the cable tie.

Note!
If the cable was not routed behind the starter motor bracket, fasten the cable along the cable duct using two strip clamps.

Install:





- the intake pipe between the air cleaner and the electronic throttle module (ETM).

- the intake pipe between the air cleaner and the front cover plate.

Turn the ignition key to position 2. Connect the battery cable to the negative battery terminal.

Ordering and downloading software

Note!
After ETM reload the ECM must be upgraded.

Order and download software for ETM reload and ECM gasoline upgrade.

Finishing work

Check that no diagnostic trouble codes were stored in the control module during repair work. Test drive the car and check the functionality of the engine.

Electronic Throttle Module (ETM) replacement 6-cyl Turbo

Remove:





- the battery cable to the negative battery terminal. See: Electrical system, Battery replacement.

- the intake manifold between the front and air filter housing

- the charge air hose from the charge air pipe and move it aside

- dipstick guide tube.





Unplug the two connectors from the charge air hose between the intercooler and electronic throttle module (ETM). Open the hose clamp. Remove the overflow valve from the charge air hose.





Loosen the hose clamp of the charge air pipe on the electronic throttle module (ETM) and intercooler. Remove the charge air pipe from the electronic throttle module (ETM) and intercooler.

Caution!
Do not cut the electrical cable to the electronic throttle module (ETM). It may be necessary to return the electronic throttle module (ETM) assembly.





If the electric cable from the electronic throttle module (ETM) is behind the starter motor bracket:

Slacken the two nuts. Remove the bolt.

Remove any cable ties and unplug the electronic throttle module (ETM) connector. Pull the electrical cable from the electronic throttle module (ETM) forward from in back of the starter motor bracket.





Remove the 4 electronic throttle module (ETM) bolts.

Installing the electronic throttle module (ETM)

Install:





- the new electronic throttle module (ETM) with new gasket

- the 4 bolts until they make contact.





Route the electrical cable from the electronic throttle module (ETM) behind the starter motor bracket. Fit the bolt in the engine block. Tighten the two nuts and the bolt. Plug in the connector and install the cable tie.

Note!
If the cable was not routed behind the starter motor bracket, fasten the cable along the cable duct using two strip clamps.

Raise the car. Remove the cover from below the engine. Tighten the 4 electronic throttle module (ETM) bolts. Tightening torque 10 Nm. Install the cover below the engine. Lower the car.

Installing the charge air pipe





Install the charge air pipe to the electronic throttle module (ETM) and intercooler. Tighten the hose clamp of the charge air pipe on the electronic throttle module (ETM).





Plug in the two connectors of the charge air hose between the intercooler and electronic throttle module (ETM). Fit the overflow valve to the charge air hose with the clamp.

Install:





- dipstick guide tube

- the charge air hose to the charge air pipe

- the intake manifold between the front and air filter housing

Turn the ignition key to position 2. Connect the battery cable to the negative battery terminal.

Ordering and downloading software

Note!
After ETM reload the ECM must be upgraded. Order and download software for ETM reload and ECM gasoline upgrade.

Finishing work

Check that no diagnostic trouble codes were stored in the control module during repair work. Test drive the car and check the functionality of the engine.

Electronic Throttle Module (ETM) replacement 6-cyl Non turbo

Remove:





- the battery cable from the negative battery terminal. See: Electrical system, Battery replacement.

- dipstick guide tube.

Remove the intake manifold between the electric throttle module (ETM) and air filter.

Caution!
Do not cut the electrical cable to the electronic throttle module (ETM). It may be necessary to return the electronic throttle module (ETM) assembly.





If the electric cable from the electronic throttle module (ETM) is behind the starter motor bracket:

Slacken the two nuts. Remove the bolt.

Remove any cable ties and unplug the electronic throttle module (ETM) connector. Pull the electrical cable for the electronic throttle module (ETM) forward from in back of the starter motor bracket.





Remove the 4 electronic throttle module (ETM) bolts.

Installing the electronic throttle module (ETM)

Install:





- the new electronic throttle module (ETM) with new gasket

- the 4 bolts until they make contact.





Route the electrical cable for the electronic throttle module (ETM) behind the starter motor bracket.

Fit the bolt in the engine block. Tighten the two nuts and the bolt. Plug in the connector and install the cable tie.

Note!
If the cable was not routed behind the starter motor bracket, fasten the cable along the cable duct using two strip clamps.

Install:





- intake manifold between the electronic throttle module (ETM) and air filter

- dipstick guide tube.

Finishing work

Turn the ignition key to position 2. Connect the battery cable to the negative battery terminal.

Ordering and downloading software

Note!
After ETM reload the ECM must be upgraded.

Order and download software for ETM reload and ECM gasoline upgrade.

Finishing work

Check that no diagnostic trouble codes were stored in the control module during repair work. Test drive the car and check the functionality of the engine.