Assemble

Tool Required
^ 999 5515 Drift
^ 999 5184 Drift
^ 999 5444 Press Tool





1. Mount bearing on shaft. Support bearing inner race with drift. Press bearing onto shaft, ensuring that it is installed in same position as before.





2. Install O-ring retainer.
a. Remove O-ring if already mounted in retainer.
b. Oil retainer with fluid and tap carefully into retainer seat. Use drift.





3. Install in pump housing:
a. O-ring in retainer.
b. seal in pump housing. Use drift. Tap seal into seat in housing.





4. Install pressure plate in pump housing:
a. Install locating pin and spring in housing.
b. Fit new O-ring in pressure plate.
c. Align one of two locating pin holes in plate opposite pin.
d. Press pressure plate into housing. Use drift.





5. Install:
- Pump ring locating pins (two).
- Pump ring, with three markings facing upward.
- Rotor. Turn rotor downward so that machined out section adjacent to splines faces forward towards drive pulley as illustrated.
- Rotor vanes.
- End cover O-ring in pump housing.





6. Install end cover in pump housing. Press end cover into pump housing. Install snap ring (circlip).

NOTE: Take care to align scribed marks with each other as illustrated.





7. Install pump shaft and bearing:
a. Push shaft into pump Housing until bearing reaches stop.
b. Install snap ring (circlip) with rounded side facing upward towards drive pulley.





8. Install control valve. Install:
- O-ring on nut.
- Spring.
- Control valve.
- Nut. Tighten to 75 Nm (55 ft. lbs.).





9. Install drive pulley. Grease pump shaft, then press on pulley. Use press tool. Press until nut meets end of shaft.





10. Install fluid reservoir. Install/mount:
- O-ring on reservoir pipe branch.
- Reservoir on pump with mounting clips. Ensure that clip locking tabs are seated in position.
11. Install power steering pump.