Transfer Case Mount: Service and Repair

Transfer Case Carrier Bonded Rubber Bushing

Special tools, testers and auxiliary items required

• Thrust Plate (VW 402)

• Thrust Disc (VW 412)

• Arbor 50 mm Dia. (VW 432)

• Base Block (VW 441)

• Tube (3296)

• Assembly Tool (T10214)

Removing

- Remove the transfer case carrier. Refer to => [ Transfer Case Carrier and Bracket ] Service and Repair.

- Remove the bonded rubber bushing.






Installing

- Install the new bonded rubber bushing using the thrust piece (T10214/3).






- Install the bonded rubber bushing - A - into the guide sleeve (T10214/2) using the thrust piece (T10214/3) until the thrust piece (T10214/3) is flush with the guide sleeve (T10214/2).

- Align the new bonded rubber bushing with the assembly tool (T10214) for the transfer case carrier.






- Align the bolts - A - and/or the notch - arrow - on the thrust piece (T10214/3) in the center of the holes in the transfer case carrier.

The spaces "x" must be the same.

- Install the bonded rubber bushing into the transfer case carrier until it is possible to turn the guide sleeve (T10214/2) by hand - arrows -.






Do not install the bonded rubber bushing any deeper into the transfer case carrier than the height of the tube (3296). Press it in further, using the base block (VW 441) , if necessary.

- Install the transfer case carrier. Refer to => [ Transfer Case Carrier and Bracket ] Service and Repair.