FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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6-Cylinder Gasoline Engine






Power Steering Pump Delivery Pressure, Checking

Special tools, testers and auxiliary items required

Hose Clamps up to 25 mm (3094)

Power Steering Tester (V.A.G 1402)

Adapter (V.A.G 1402/2)

Adapter Set (V.A.G 1402/6)

Adapter Set (V.A.G 1402/17)

- Clamp off the suction hose using a (3094) - 1 -.






- Remove the screws - 2 - and remove the pressure line from the power steering pump.

- Mount the (V.A.G 1402) and the adapters as illustrated.






1. (V.A.G 1402)

2. Hose from (V.A.G 1402/6)

3. Bolt

4. Pressurized line

5. Adapter (V.A.G 1402/17-2) 1) with elbow (V.A.G 1402/17-3)

6. Power steering pump

7. Adapter (V.A.G 1402/17-1) with (V.A.G 1402/17-3)


1) Replace the (V.A.G 1402/17-1) seal if it is damaged or leaking. Allocation, refer to the Electronic Parts Catalog (ETKA).

Position the (V.A.G 1402/17-3) on the (V.A.G 1402/17-1) so that the hose from the (V.A.G 1402/6) does not touch the pulley and/or ribbed belt.

Tighten the union nuts on the (V.A.G 1402/17-3) and the (V.A.G 1402/6) hoses hand-tight with an open-end wrench.

- Remove (3094) from intake hose.

Make sure that lever on pressure gauge stands in position - 2 -.






- Start engine and fill hydraulic fluid in reservoir if necessary.

- Turn the steering wheel approximately 10 times from stop to stop.

- Check the delivery pressure.

Test Prerequisites

Ribbed belt/ribbed belt tension OK.

Sealing of system.

Hoses/lines are not kinked or constricted.

- With engine at idle speed, close stopcock, not more than 5 seconds (position - 1 -) and read pressure.






Specification for Delivery Pressure: 120 to 128 bar

If specified value is not attained, replace power steering pump.

- Remove the pressure gauge and adapter.

- Bleed steering system. Refer to => [ Power Steering System, Bleeding ] Service and Repair.

- Check the hydraulic fluid level and fill if necessary.

- Check the steering system for leaks. Refer to => [ Steering System, Checking for Leaks ] Testing and Inspection.