FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

TDI






Starter

Special tools, testers and auxiliary items required

16 mm Box End Wrench (T10388)

Torque Wrench (VAS 5820)

Torque Wrench (V.A.G 1331)

Torque Wrench (V.A.G 1332/)

Always follow the procedure in the Repair Information when disconnecting the battery. The battery cut-out will be deactivated and damage to the vehicle electrical equipment may occur if the connecting sequence is not followed exactly. Refer to => [ Warnings and Safety Precautions ] Service Precautions.

Removal

- With ignition switched off, disconnect battery Ground (ND) wire. Refer to => [ Battery, Disconnecting and Connecting ] Service and Repair.

- Remove the air-cooled generator. Refer to => [ Ribbed Belt Pulley ] Service and Repair.

- Remove bolt - 2 -.






Disregard item - 1 -.

- Remove bolt - arrow -.






- Leave ATF line in installation location.

- Disconnect the connector - 2 -.






- Remove B+ wire - 1 -.

- Remove engine support screw - 3 -.






- Remove bolts - 1 - and - 2 - and remove starter.

Installation

Install in reverse order of removal, observing the following:

- Tighten the threaded connections to the specification given in the overview. Refer to=> [ Starter Overview ] Service and Repair.

- Install generator. Refer to => [ Generator ] Generator.

- Connect battery. Refer to => [ Battery, Disconnecting and Connecting ] Service and Repair.