FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Driveshaft with Triple Roller Joint AAR3300i, Mounted in Transmission






Driveshaft with Triple Roller Joint AAR3300i, Mounted in Transmission

Special tools, testers and auxiliary items required

Torque wrench (V.A.G 1332)

Wedge (T10161)

When disassembling and performing repairs on vehicle, the drive axles must not be allowed to hang down and contact the stops in the joint by overflexing.

Removing

- Loosen driveshaft bolt to wheel hub:

Twelve-point bolt with ribs, refer to => [ Twelve-Point Bolt with Ribs, Loosening and Tightening, Driveshaft Threaded Connection ] Twelve-Point Bolt with Ribs, Loosening and Tightening, Driveshaft Threaded Connection

Twelve-point bolt without ribs, refer to => [ Twelve-Point Bolt without Ribs, Loosening and Tightening, Driveshaft Threaded Connection ] Twelve-Point Bolt without Ribs, Loosening and Tightening, Driveshaft Threaded Connection

The wheel bearing must not be under a load while the driveshaft threaded connection on the wheel side is loose.

If the wheel bearings are under the load of the vehicle weight, the wheel bearing will be damaged. This reduces the service life of the wheel bearings.

The driveshaft bolt may be loosened maximum 90° when the vehicle is standing on its wheels.

Vehicles without a driveshaft must not be moved, otherwise the wheel bearing will be damaged. If a vehicle must be moved, be sure to note the following:

Install an outer joint in place of the driveshaft.

Tighten the outer joint to 120 Nm.

- Remove the wheel.

- Remove the lower noise insulation.

- Remove nuts - arrows -.






- Remove both the wheel bearing housing and ball joint from the control arm.

- Pull drive axle out from wheel hub and secure it to body.

- Attach wedge tool - T10161 - between transmission housing and triple roller joint.






- Press inner joint out of transmission via a hammer blow on the wedge tool (T10161).

- Remove drive shaft.

Installing

- Insert new circlip into groove of joint piece bolt.

- Engage the outer and inner splines of joint and transmission.

- Grab drive axle by hand and push it into the joint up to the stop.

- Now slide joint piece into transmission with a tug.

Slide path in joint piece can be used for this tug. When doing this, do not pull the drive axle too far out of the joint.

Do not use a hammer or a knocking tool under any circumstances!

- Check drive axle for secure fitting in transmission by pulling joint piece against resistance of the securing ring.

For this check, do not pull on the drive axle, but rather only on the joint.

- Insert outer joint as far as possible into wheel hub splines.

- Attach the ball joint to the control arm - arrows -.






Make sure that the ball joint boot is not damaged or twisted.

- Remove the lower noise insulation.

- Tighten driveshaft bolt to wheel hub:

Twelve-point bolt with ribs, refer to => [ Twelve-Point Bolt with Ribs, Loosening and Tightening, Driveshaft Threaded Connection ] Twelve-Point Bolt with Ribs, Loosening and Tightening, Driveshaft Threaded Connection

Twelve-point bolt without ribs, refer to => [ Twelve-Point Bolt without Ribs, Loosening and Tightening, Driveshaft Threaded Connection ] Twelve-Point Bolt without Ribs, Loosening and Tightening, Driveshaft Threaded Connection

Vehicle must not rest on wheels when doing so.

With screw loosened, wheel bearing can be damaged by the vehicle weight.

Differences between a twelve-point bolt with ribs and a twelve-point bolt without ribs






The contact surfaces - arrow A - and - arrow B - are different on the two-point bolts.

I Twelve-Point Bolt with Ribs - arrow A -
II Twelve-Point Bolt without Ribs - arrow B -

- Install the wheel and tighten the wheel bolts. Refer to => [ Tightening Specification for Mounting Wheels ] Specifications.

Tightening Specifications