Engine, Supporting in its Installed Position

Engine, Supporting in its Installed Position

Mount (T40093/5) , from the Engine Support Supplement Set (T40093)

Moveable Joint (T40093/4) (Qty: 2), from the Engine Support Supplement Set (T40093)

Moveable Joint (T40091/3) (Qty: 2), from the Engine Support Basic Set (T40091)

Rail with Holes (T40091/2) , from the Engine Support Basic Set (T40091)

Square Pipe (T40091/1) (Qty: 2) from the Engine Support Basic Set (T40091)

Engine Support Bridge (10-222 A)

Adapter (10-222 A/28)

Shackle (10-222 A/12)

Bracket with Spindle and Hook (10-222 A/10)

Adapter (10-222 A/7)

Support Bracket (10-222 A/31)

Adapter (10-222 A/28-2) (Qty: 2)

Torque Wrench (5-50 Nm) (V.A.G 1331)

Procedure

Note the following whenever working inside the engine compartment due to limited space:

• Route all lines and wires in their original locations.

• Ensure sufficient clearance to all moving or hot components.

Danger of causing damage to the coupling element.

• Do not bend the coupling element more than 10°.

• Do not stretch the coupling element.

• Do not damage the wire mesh on the coupling element.

- Remove the exhaust system suspended mount bolts - arrows - from the subfame.






- Remove the pendulum support to subframe bolt - 1 -.






- Then, remove the pendulum support to transmission bolts - 2 and 3 -.

- Remove the pendulum support.

- Remove the air filter housing and the air filter housing bracket. Refer to => [ Air Filter Housing ] Air Filter Housing.

- Remove the plenum chamber cover.

- Remove the left and right lock carrier bracket rear bolts - arrows -.






- Remove the lower mounts from the adapters (10-222 A/28) and replace them with the adapters (10-222 A/28-2).






- Remove the bolts - arrows - from the adapters (10-222 A /28-2).

- Use the bolts - arrows - from the adapters (10-222 A/28-2) to secure the adapters (10-222 A/28) to the lock carrier. Do not use the bolts for the lock carrier brackets.






- Tighten the bolts - arrows - to 8 Nm.

A second technician is needed to install the engine support bridge (10-222 A) to the vehicle in order to prevent the engine support bridge from tipping.

Install the engine support bridge as follows:






1. Adapter (10-222 A/31-2)

2. Moveable joint (T40091/3)

3. Adapter (10-222 A/31-1)

4. Moveable joint (T40093/4)

5. Square pipe (T40091/1)

6. Adapter (10-222 A/28) with adapter (10-222 A/28-2)

7. Bracket with spindle and hook (10-222 A/10)


- Install moveable joints (T40091/3) (- 2 -) onto the square pipe of the engine support bridge (10-222 A).

• The moveable joint (T40091/3) (- 2 -) bolts, when installed on the square pipe face the front.

- Install the engine support bridge (10-222 A) to the strut towers and have a second technician hold it to prevent it from falling over.

- Install the moveable joints (T40093/4) (- 4 -) onto the square pipes (T40091/1) (- 5 -).

- Install the square pipes (T40091/1) (- 5 -) on the left and right sides, through the adapters (10-222 A/28) (- 6 -) and the moveable joint (T40091/3) (- 2 -).

- Install the bracket with spindle and hook (10-222 A/10) (- 7 -) to the right side square pipe (T40091/1).

- Install the rail with holes (T40091/2) (- 9 -) with the mount (T40093/5) (- 10 -) into the moveable joints (T40093/4) (- 4 -).






1. Adapter (10-222 A/31-2)

2. Moveable joint (T40091/3)

3. Adapter (10-222 A/31-1)

4. Moveable joint (T40093/4)

5. Square pipe (T40091/1)

6. Adapter (10-222 A/28) with adapter (10-222 A/28-2)

7. Bracket with spindle and hook (10-222 A/10)

8. Adapter (10-222 A/7)

9. Rail with holes (T40091/2)

10. Mount (T40093/5)

11. Spindle (10-222 A/11)

12. Shackle (10-222 A/12)


- Insert the locking pins into the rail with holes (T40091/2) (- 9 -) and secure them with the cotter pins.

- Tighten all threaded connections on the engine support bridge (10-222 A) hand tight. Adjust the height of the engine support bridge (10-222 A) parallel over the adapter (10-222 A/28).

- Lengthen the right bracket with spindle and hook (10-222 A/10) (- 7 -) using the adapter (10-222 A/7) (- 8 -).

The hook on the adapter (10-222 A/7) faces downward and will be attached to the cylinder block later.

- Attach the left spindle (10-222 A/11) (- 11 -) to the shackle (10-222 A/12) (- 12 -).

- Position the spindles and hold the engine and transmission. Do not lift.