FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Cylinder Block Overview, Belt Pulley Side






Cylinder Block Overview, Belt Pulley Side

The engine is to be secured to the engine and transmission holder (VAS 6095) when performing repair work.

If large quantities of metal particles or abraded material are detected during engine repairs, it may mean the crankshaft or connecting rod bearings are damaged. To prevent subsequent damage, the following work must be performed after the repair:

Clean the oil passages carefully.

Replace the oil check valve.

Replace the oil spray jets.

Replace the engine oil cooler.

Replace the oil filter element.






1 Ribbed Belt

Removing and installing, refer to => [ Ribbed Belt ] Ribbed Belt.

2 Vibration Damper

Removing and installing, refer to => [ Vibration Damper ] Service and Repair.

Ribbed belt removing and installing. Refer to => [ Ribbed Belt ] Ribbed Belt.

3 Bolt

Removing and installing, refer to => [ Vibration Damper ] Service and Repair.

4 Bolt

10 Nm

5 Bolt

20 Nm

6 Coolant Pump Pulley

7 Bolt

50 Nm

8 Ribbed Belt Tensioner

Removing and installing, refer to => [ Ribbed Belt Tensioner ] Service and Repair.

9 Sealing Flange

Removing and installing, refer to => [ Sealing Flange, Belt Pulley Side ] Service and Repair.

Coat the sealing surfaces with silicone adhesive sealant (D 176 501 A1).

10 Bolt

8 Nm

11 Coolant Pump

Removing and installing, refer to => [ Coolant Pump ] Coolant Pump.

12 Cylinder Block

Cover and sealing flange overview. Refer to => [ Control Housing Overview ] Control Housing Overview.

Crankshaft overview. Refer to => [ Crankshaft Overview ] Crankshaft Overview.

Piston and connecting rod, overview. Refer to => [ Pistons and Connecting Rod Overview ] Pistons and Connecting Rod Overview.

13 Bolt

25 Nm

14 Generator

15 Accessory Bracket

For the generator and Air Conditioning (A/C) compressor.

Removing and installing, refer to => [ Accessory Bracket ] Service and Repair.

16 Bolt

25 Nm

17 Bolt

25 Nm

18 A/C Compressor

19 Bolt

23 Nm

20 Idler Roller

21 Bolt

40 Nm