Clutch Release Mechanism Overview

Clutch Release Mechanism Overview






1 Transmission

2 Ball Stud

• 25 Nm

• To remove and install, remove the transmission.

• Remove any grease from the release lever contact surfaces.

• Grease with grease for clutch plate splines (G 000 100).

3 Input Shaft Seal

• to remove and install, remove the transmission.

• Removing and installing, see - item 12 - in the => [ Transmission Housing and Clutch Housing Overview ] Transmission Housing and Clutch Housing Overview.

4 Guide Sleeve

• to remove and install, remove the transmission.

• With a vulcanized rubber O-ring.

• Replace the guide sleeve and O-ring if the O-ring is damaged.

5 Spring

• To remove and install, remove the transmission.

• Attached to the clutch release lever.

6 Bolt

• 20 Nm

• Quantity: 3

7 Clutch Release Lever

• to remove and install, remove the transmission.

• Remove and install together with the release bearing. Refer to => [ Removing and Installing the Release Bearing ] Clutch Release Mechanism.

• Remove any grease already present.

8 Release Bearing

• To remove and install, remove the transmission.

• Do not wash the bearing, just wipe it off.

• Replace loud bearings.

• Removing from and installing to the clutch release lever. Refer to => [ Removing and Installing the Release Bearing ] Clutch Release Mechanism.

• Lubricate the release lever contact surfaces with grease for clutch plate splines (G 000 100).

9 Bolt

• 20 Nm

10 Clutch Slave Cylinder

• Removing and installing, refer to => [ Clutch Slave Cylinder ] Service and Repair.

11 Plunger

• Grease the plunger head with clutch for clutch plate splines (G 000 100).

12 Assembly Bolt

• Secures the clutch release lever when installing the transmission.

• Remove after installing the transmission.

• Use an M8 x 35 bolt if the assembly bolt is missing.