FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Clutch Housing






Clutch Housing

Special tools, testers and auxiliary items required

Punch (VW 407)

Drift (T10168)

Thrust Piece (T40008)

Kukko Extractor 14.5-18.5 mm (21/2)

Kukko Extractor 23.5-30 mm (21/4)

Kukko Support (22/1)

Kukko Support (22/2)

Pulling Hook (T20143)

Removing the selector shaft bushing





A Counter support, for example, Kukko support (22/1)
B Internal puller 14.5 to 18.5 mm, for example, Kukko extractor 14.5-18.5 mm (21/2)

Installing the selector shaft bushing all the way in to the tool stop





Removing the needle sleeve from the clutch housing





A Counter support, for example, Kukko support (22/2)
B Internal puller 23.5 to 30 mm, for example, Kukko extractor 23.5-30 mm (21/4)

The needle sleeve will get damaged when it is removed and must be replaced.

Installing the needle sleeve - A - into the clutch housing





- Lay the reverse gear shaft thrust washer - B - on the needle sleeve while pressing it in.

Remove the seal for the input shaft





Use the drift to remove the seal with the clutch housing removed.

Installing the seal for the input shaft