FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Front Coolant Pipe






Front Coolant Pipe

Special tools, testers and auxiliary items required

Refractometer (T10007 A)

Hose Clamps up to 25 mm Dia. (3094)

Cooling System Tester (V.A.G 1274 B)

Adapter (V.A.G 1274/8)

Hose Clip Pliers (VAS 6340)

Drip Tray for VAS 6100 (VAS 6208)

Hose Clip Pliers (VAS 6362)

Pry Lever - Rmv Outside Mirror (80 - 200)

Removing

The coolant system is under pressure when the engine is warm.

Risk of scalding due to hot steam and hot coolant.

Reduce pressure by covering coolant reservoir cap with a cloth and carefully opening.

Hoses are secured with spring-type clips. In cases of repair only use spring-type clips.

Hose clip pliers (VAS 6340) are recommended for installing spring-type clamps.

When installing coolant hoses, make sure they are free of stress and do not come into contact with other components (observe markings on coolant connections and hoses).

- Remove the engine cover. Refer to => [ Engine Cover ] Engine Cover.

- Drain the coolant. Refer to => [ Draining and Filling ] Procedures.

- Remove the charge air cooler. Refer to => [ Charge Air Cooler ] Charge Air Cooler.

- Loosen the hose clamps and disconnect the coolant hoses.






- Unclip the wire from the coolant pipe - 1 -.

- Loosen and remove the bolt - arrow A - and the nut - arrow B -.

- Remove the front coolant pipe - 1 -.

Installing

Install in reverse order of removal. When doing this note the following:

- Fill the coolant. Refer to => [ Draining and Filling ] Procedures.

Tightening Specifications