FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Sealing Flange and Dual Mass Flywheel Overview






Sealing Flange and Dual Mass Flywheel Overview






1 Cylinder Block

Crankshaft overview. Refer to => [ Crankshaft Overview ] Crankshaft Overview.

Piston and connecting rod overview. Refer to => [ Piston and Connecting Rod Overview ] Service and Repair.

2 Alignment Pin

Not installed.

3 Sealing Flange, Transmission Side

With the seal.

Always replace as a complete unit.

Before installing, remove any remaining oil from the crankshaft journal with a clean cloth.

Do not oil or grease the sealing lip of the seal.

To install, use the provided guide sleeve.

The guide sleeve may only be removed after the sealing flange has been slid onto the crankshaft.

Removing and installing, refer to => [ Sealing Flange, Transmission Side ] Service and Repair.

4 Bolt

For the tightening sequence and tightening specification, refer to => [ Sealing Flange (Transmission Side) Bolt Tightening Sequence and Specification ].

5 Intermediate Plate

Must be located on the alignment sleeves.

Be careful not to damage or bend when installing.

Is hooked in at the sealing flange, refer to => [ Installing the Intermediate Plate ].

6 Bolt

60 Nm + 90° (1/4) additional turn.

Always replace.

For the dual mass flywheel.

7 Dual Mass Flywheel

Removing and installing, refer to => [ Dual Mass Flywheel ] Dual Mass Flywheel.

Only possible to install in one position, the bores are offset

8 Alignment Pin

Not installed.

Sealing Flange (Transmission Side) Bolt Tightening Sequence and Specification





Special tools, testers and auxiliary items required

Torque Wrench (5-50 Nm) (V.A.G 1331)

- Tighten the bolts in 2 passes in sequence - 1 through 8 - as follows:

- Tighten the bolts by hand.

- Tighten the bolts to 9 Nm.

Installing the Intermediate Plate





- Hook the intermediate plate in at the sealing flange and push it onto the alignment sleeves - arrows -.