Ribbed Belt Pulley With Free-Running Hub, Valeo

Ribbed Belt Pulley With Free-Running Hub, Valeo

Special tools, testers and auxiliary items required

• Multi-point Adapter (VAS 3400)

• Torque Wrench (V.A.G 1332)

• TORX Key (V.A.G 1603/1)

Removing

- Remove the generator. Refer to (2.0L FSI)=> [ Generator ] Generator, (2.5L)=> [ Generator ] Generator, (2.0L TFSI)=> [ Generator ] Generator or (2.0L TDI)=> [ Generator ] Generator.

- Secure the generator in a vice by the mounting points.

- Remove the protective cap from the ribbed belt pulley with freewheel.

• The threads on the generator shaft are a left-handed thread, therefore, rotate it clockwise to loosen and counter-clockwise to tighten.

- Insert the (VAS 3400) into the pulley with ribbed belt pulley with free-running hub for the generator using and open-end wrench.

- Insert the (V.A.G 1603/1) into the generator shaft.






- Turn the threaded connection to the right while counterholding it with the open-end wrench.

- Hold the ribbed belt pulley with freewheel in place by hand and turn it at the generator input shaft until the ribbed belt pulley can be removed with freewheel.

Installing

Installation is performed in the reverse order of removal. Note the following:

- Next, install the free-wheeling belt pulley on the generator input shaft as far as the stop.

(V.A.G 1332) must be rearranged for installing ribbed belt pulley with freewheel as follows:

- Release the insert - 1 - and pull it from the handle - 2 -.






- Turn the handle - 2 - on the (V.A.G 1332) 180 degrees and install the bit.

- Set the turn direction (V.A.G 1332) to the left.

- Insert the (V.A.G 1603/1) into the generator shaft.






- Counterhold the (VAS 3400) with the open-end wrench.

- Tighten the free-wheeling ribbed belt pulley by turning the generator input shaft to the left using the (V.A.G 1332).

- Tighten the threaded connections to the tightening specification. Refer to (2.0L FSI)=> [ Generator Overview ] Generator Overview, (2.5L)=> [ Generator Overview ] Generator Overview, (2.0L TFSI)=> [ Generator Overview ] Generator Overview or (2.0L TDI)=> [ Generator Overview ] Generator Overview.