FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Charge Air Cooler Component Overview






Charge Air Cooler Component Overview


The charge air pipe clamps must be tightened to 5.5 Nm. An insufficient or excessive tightening torque can cause the charge air hose to come off the charge air pipe while driving.






1 Bolt

5 Nm

2 Mount

For the charge air cooler.

3 Charge Air Cooler

Removing and installing, refer to the following:

GLI from MY 12, refer to => [ Charge Air Cooler ] Service and Repair.

4 Charge Air Pipe

5 Bolt

10 Nm

6 Charge Air Hose

Connecting and disconnecting, refer to => [ Charge Air Hose and Pipe, Disconnecting and Connecting ] Charge Air Hose and Pipe, Disconnecting and Connecting.

7 Charge Air Pipe

To the noise generator.

8 Charge Air Hose

Connecting and disconnecting, refer to => [ Charge Air Hose and Pipe, Disconnecting and Connecting ] Charge Air Hose and Pipe, Disconnecting and Connecting.

9 Hose Clamp

10 Charge Air Hose

To the throttle valve control module (J338).

11 Charge Air Hose

12 Charge Air Pipe

13 Charge Air Hose

14 Bolt

8 Nm

15 Noise Generator

Available on the Jetta/GLI through MY 09 and the Jetta SportWagen (US)/Jetta Wagon (Canada) for MY 09.

16 Charge Air Pipe

17 Charge Air Hose

Connecting and disconnecting, refer to => [ Charge Air Hose and Pipe, Disconnecting and Connecting ] Charge Air Hose and Pipe, Disconnecting and Connecting.

18 Charge Air Pressure Sensor (G31)

19 Bolt

5 Nm