FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Compression Check: Testing and Inspection






Compression, Checking

Special tools, testers and auxiliary items required

Spark Plug Removal Tool (3122 B)

Puller (T40039)

Torque Wrench (5-50 Nm) (V.A.G 1331)

Compression Tester (V.A.G 1763)

Adapter (V.A.G 1763/6)

Test Conditions:

Engine oil temperature must be at least 30 °C (86 °F).

Battery voltage at least 12.7 volts.

Test Sequence:

Follow all safety precautions. Refer to => [ Safety Precautions ] Safety Precautions.

- Remove the ignition coils with the power output stages. Refer to => [ Ignition Coil with Power Output Stage ] Service and Repair.

- Remove the spark plugs using the spark plug removal tool (3122 B).

- Check the compression pressure using the compression tester (V.A.G 1763) and the adapter (V.A.G 1763/6).

Using the tester, refer to the operating instructions.

- Activate the starter until no further pressure increases are indicated by the tester.

Compression Pressure:

New: 11.0 to 14.0 bar pressure

Wear limit: 7.0 bar pressure

Permissible difference between all cylinders: Max. 3 bar

- Install the spark plugs. Refer to => [ Ignition System Component Overview ] Service and Repair.

- Install the ignition coils with power output stages. Refer to => [ Ignition Coil with Power Output Stage ] Service and Repair.

By disconnecting the connectors, Diagnostic Trouble Codes (DTCs) are stored to memory. After the test, check the fault memory and erase, if necessary.

- Check the Engine Control Module (ECM) DTC memory and erase any entries. Refer to "Guided Function" in the vehicle diagnostic tester.

If the DTC memory was erased, the readiness code must be generated again. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.