FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Coolant Pump and Thermostat Overview






Coolant Pump and Thermostat Overview






1 Bolt

9 Nm

Tightening sequence and specification. Refer to => [ Coolant Pump Bolt Tightening Sequence and Specification ].

2 O-ring

Always replace.

Lubricate with coolant.

3 Connection

4 Retaining Clip

Only with the inserted version.

Make sure it is secure.

5 Bolt

4 Nm

Only with the threaded version.

6 Retaining Plate

Only with the threaded version.

7 Engine Coolant Temperature Sensor (G62)

Removing and installing, refer to => [ Engine Coolant Temperature Sensor (G62) ] Service and Repair.

8 O-ring

Always replace.

9 Coolant Pump

Removing and installing, refer to => [ Coolant Pump ] Coolant Pump.

On a new coolant pump, remove the protective cap.

10 Gasket

Always replace.

11 Centering Pin

Quantity: 2

12 Toothed Belt

For the coolant pump.

Removing and installing, refer to => [ Coolant Pump Toothed Belt ] Coolant Pump Toothed Belt.

13 Toothed Belt Guard

14 Bolt

9 Nm

15 Bolt

17 Nm

Always replace.

Has left hand threads

16 Toothed Belt Drive Gear

Note the installed position: The collar on the drive gear faces the transmission.

17 Seal

Removing and installing, refer to => [ Coolant Pump Drive Gear Seal, Replacing ] Coolant Pump Drive Gear Seal, Replacing.

18 Balance Shaft

19 Coolant Thermostat

The coolant thermostat can be checked in "Guided Fault Finding" under "Function and Component Selection".

Removing and installing, refer to => [ Coolant Thermostat ] Coolant Thermostat.

20 Centering Pin

21 O-ring

Always replace.

22 Connecting Piece

23 Bolt

9 Nm

Coolant Pump Bolt Tightening Sequence and Specification





Special tools, testers and auxiliary items required

Torque Wrench (5-50 Nm) (V.A.G 1331)

Procedure

- Tighten the coolant pump bolts in sequence - 1 through 5 -.

Tightening specification: 9 Nm