FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Noise Insulation and Roof Reinforcement






Noise Insulation and Roof Reinforcement

Removing

- Remove headliner. Refer to => [ Headliner - Sedan ] Headliner - Sedan.

- Cut the noise insulation/roof reinforcements - 1 - and - 2 - with a carpet knife in strips - 3 - approximately 6 cm wide - broken lines -.

- Remove the strips - 3 - from the roof.

- Remove any remaining adhesive - 4 - using (V.A.G 1561 A) and (V.A.G 1561/20) - 5 -.






If paint structure was damaged while removing roof insulation/reinforcements, paint damage must be repaired.

Vehicles with Sunroof

- Remove headliner. Refer to => [ Headliner - Sedan ] Headliner - Sedan.

- Cut the noise insulation/roof reinforcements - 1 - into strips - 4 -, approximately 6 cm wide, with a carpet knife - broken lines -.

- Remove the strips - 4 - from the roof.

- Remove any remaining adhesive - 3 - using (V.A.G 1561 A) and (V.A.G 1561/20) - 3 -.






If paint structure was damaged while removing roof insulation/reinforcements, paint damage must be repaired.

Installation

Processing instructions of adhesive must be observed when installing roof insulation/reinforcements.

- Apply 1K assembly adhesive (D 190 MKD A3) to the noise insulation/roof reinforcements - 1 - and - 2 - using (V.A.G 1628).

- Apply the 1K assembly adhesive in beads according to the following dimensions:

Dimension a = 61 mm

Dimension b = 25 mm

Dimension c = 34 mm

Dimension d = 33 mm

Dimension e = 35 mm

Dimension f = 65 mm

Dimension g = 129 mm

- From inside the vehicle, press the noise insulation/roof reinforcements - 1 - and - 2 - onto the roof over the entire surface.






Vehicles with Sunroof

- Apply 1K assembly adhesive (D 190 MKD A3) on the noise insulation/roof reinforcements using (V.A.G 1628) - 1 -.

- Apply the 1K assembly adhesive in beads according to the following dimensions:

Dimension a = 25 mm

Dimension b = 61 mm

Dimension c = 70 mm

Dimension d = 33 mm

- From inside the vehicle, press the noise insulation/roof reinforcements - 1 - onto the roof over the entire surface.