FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Subframe






Subframe

Special tools, testers and auxiliary items required

Torque Wrench 40-200 Nm (V.A.G 1332)

Engine/Gearbox Jack (V.A.G 1383/A)

Tensioning Strap (T10038)

Locating Pins (T10096)

Subframe with Components, Removing

- Loosen the wheel bolts.

- Raise the vehicle.

- Remove wheels.

- Remove the brake calipers on both sides of the vehicle and hang on the body.

- Remove coil springs. Refer to => [ Coil Spring ] Coil Spring.

- Remove the rear muffler with the exhaust system.

Vehicles with Left Rear Level Control System Sensor (G76)

- Disconnect the harness connector - 1 -.






Continuation for All Vehicles

- Remove the bolt - arrow -.






- Push the lever on the brake caliper - 2 - in - direction of arrow -.






- Disengage the parking brake cable - 1 - from the lever on the brake caliper - 2 -.

- Squeeze the tabs - 3 - and remove the parking brake cable - 1 - from the bracket - 4 - on the brake caliper.

- Remove bracket - 1 - by pressing out rivet inner pin - arrow -.






- Disconnect the speed sensor connectors.

- Unclip the speed sensor wire out of the bracket - 1 - - arrows -.






- Unclip the brake lines - 1 - from the bracket - arrow - on the left side of the body.






- Remove the clip - 2 - from the subframe - 3 - and loosen the brake hose from it.

Do not disconnect the brake line.

- Secure both sides of the vehicle on the hoist arms using (T10038).






1. (T10038)



The vehicle could slide off the hoist if it is not secured.

- Subframe, locating, refer to => [ Subframe, Securing ] Description and Operation.

- Mark the mounting bracket installation location on the body.






- Remove bolts - Arrows -.

- Carefully lower the subframe with its components approximately. 2 cm.

- Remove the brake line - 1 - from the clips - arrows -.






When doing this, the clips will be destroyed and must be replaced.

For illustrative purposes, the illustration shows the subframe removed and from the top.

- Lower subframe with attachments.

Subframe with Components, Installing

Installation is performed in the reverse order of removal. Note the following:

- Perform a vehicle alignment. Refer to => [ Wheel Alignment, with Torsion Beam Rear Suspension ] Wheel Alignment, with Torsion Beam Rear Suspension or => [ Wheel Alignment, Vehicles with Multi-Link Rear Suspension ] Wheel Alignment, Vehicles with Multi-Link Rear Suspension.

Tightening Specifications