FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Rocker Panel Extension, GLI







Rocker Panel Extension, GLI

The following described removing and installing the left rocker panel extension. Removing and installing the right rocker panel extension is identical.

Removing






- Open the clips - 3 - and remove them from the rocker panel extension - 1 - - arrow a -.

- Warm the tape - 4 - on the top of the rocker panel extension - 1 - using hot air gun (V.A.G 1416).

- Carefully loosen the tape - 4 - between the sill panel and the rocker panel extension - 1 - using a plastic wedge.

- Push the rocker panel extension - 1 - forward - arrows b - until it can be removed from the 5 bolts - 2 - - arrows c -.

Screw Dimensions

The bolts for the rocker panel extension are corrosion-resistant. They do not need to be treated.

A bolt must be replaced by a " black" oversize bolt if it was over-torqued.






There are no holes for the bolts.

- Measure the required holes for the bolt using the following table ().

- Punch the locations for the holes and then use a 1.5 mm drill bit to drill the holes.

Dimension - a - is measured including the front wheel housing liner. Dimensions - b - through - e - are always measured from the center hole.

Dimension - f - is measured on the center hole.






Installation

Assembly Information

If removing the rocker panel extension, only use the adhesive remover (D 002 000 10) to remove the adhesive residue.

Make sure there is no dust or grease on the adhesive surfaces.

Install the rocker panel extension immediately after cleaning.

Remove off the peel-off backing just before installing the rocker panel extension.

The temperature must be approximately 21 °C.






There are 5 holes for the bolts - 2 -.

- Follow the installation instructions.

- Install the self-tapping bolts - 2 - into the holes.

Tightening specification - 2 -: 1.2 Nm

- Mount the rocker panel extension - 1 - so that the openings on the back are lined up over the bolts - 2 - until the rocker panel extension is touching the sill panel evenly - arrows a -.

- Push the rocker panel extension - 1 - all the way toward the back onto the bolts - 2 - - arrows b -.

- Press the clips - 3 - into the rocker panel extension - 1 - - arrow c - until the click into place.

- Remove off the peel-off backing on the stop of the rocker panel extension - 1 - from the adhesive strip - 4 - and press the it firmly onto the sill panel.