FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Diesel Engine






Battery

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1331)


Always follow the instructions regarding disconnecting and connecting the battery. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.

Removing

- Disconnect the battery. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.

- Remove the air filter housing with the mass airflow sensor (G70) and connecting tube.

- Remove the battery jacket - 1 -.






- Remove the bolt - 4 - and the clamping plate.






- Remove the battery - 2 -.






Installing


If the battery is not secured properly, the following risks are possible:

Shortened battery service life due to vibration damage (explosion hazard).

If the battery is not secured properly, the plates inside the battery can get damaged.

Damage to battery casing caused by bracket (possible electrolyte leakage, high subsequent costs).

Inadequate crash safety.

Installation is performed in the reverse order of removal. Note the following:

- Tighten the threaded connections to the tightening specification. Refer to => [ Battery (A) Overview ] Battery (A) Overview.

- Make sure the battery is secure after installing it.

- Connect the battery. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.

- Adapt the battery using the (Vehicle diagnostic tester) after replacing it. Refer to => [ Battery (A), Adapting ] Programming and Relearning.


Always follow the instructions regarding disconnecting and connecting the battery. Refer to=> [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.