FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Outer Door Seal







Outer Door Seal

The following describes removing and installing the right outer door seal only. Removing and installing the left outer door seal is identical.

Only remove the protective film right before assembly. Processing temperature approx. 68°F (20 °C).

Only use adhesive remover (D 002 000 10) to remove the adhesive residue.

Apply the outer door seal immediately after cleaning.

Removing






- Pull off outer door seal - 2 - from door - 1 -.

Installation

- Remove any adhesive residue still present using the radial disc for the Adhesive Strip Remover (VAS 6349)

- Clean the adhesive surface with adhesive remover (D 002 000 10) immediately before attaching the outer door seal.

The adhesive surface must be free of dust, grease and adhesive residue.






- Vulcanized point - arrow b - of outer door seal - 1 - is located in center area of door entry sill.

- Pull off foil cover and apply seal onto door in upper radius - arrow a -. Do not stretch outer door seal excessively so that the seal is not too long at the end.






- Press the entire seal adhesive surface - 3 - well all around onto the door - 1 - using the application roller (3356).

- In this way, the seal is pressed to the side - arrow a - so that the Roller (3356) comes into direct contact with the seal contact surface.

The force - arrow b - from the application roller can only reach the adhesive surface - 2 - if the procedure described above is used.

- If the seal has become too long, cut it back to the correct length and press the area with the joint on well.

- If the seal - 3 - comes loose again in small areas, press these on again using the Roller (3356).

To ensure the outer door seal does not loosen or slide again, do not close the door for 2 hours.