Shifter M/T: Adjustments
Shift Mechanism, Adjusting
=> [ Function ]
Special tools, testers and auxiliary items required
• Connecting Pin (T10027 A)
• The following is important to make sure the shift adjustment is correct:
• The shift mechanism operating and transfer elements must work properly.
• Shift mechanism must move freely.
• The transmission, clutch and clutch mechanism must also be in proper condition.
• Transmission in neutral.
- Remove the engine cover/air filter, if the bracket - A - and the safety mechanism are not accessible from the shift cable and selector cable.
- Pull the safety mechanism off the shift and selector cable all the way forward in direction of - arrow 1 - and then lock it to the left in direction of - arrow 2 -.
Secure the gearshift shaft as follows:
- Push the shift shaft down in direction of - arrow 1 -.
- Turn the bracket - A - upward while pushing the gearshift shaft downward in direction of - arrow 3 -. At the same time push the bracket in direction of - arrow 2 - until it locks inside the gearshift shaft.
- Remove the boot with the gearshift knob and the noise insulation (if equipped). Refer to => [ Shift Knob, Boot and Noise Insulation ] Shift Knob, Boot and Noise Insulation.
Secure the gearshift lever as follows:
- Move the shift lever into neutral.
- Guide the (T10027 A) through the hole - A - and into the hole - B -.
- Turn the safety mechanism at the shift cable and selector cable retainer all the way to the right direction of - arrow 1 -.
The spring will push the safety mechanism into the starting position in direction of - arrow 2 -.
- Turn the bracket - A - back to its starting position direction of - arrow 2 -.
The bracket - A - must get pushed out of the transmission in direction of - arrow 1 -.
• The elbow - A - must be pushed all the way out of the transmission, in direction of - arrow 1 - and point downward, in direction of - arrow 2 -.
- Pull the (T10027 A) out of the holes - A and B -.
- Install the boot with the shifter knob and noise insulation. Refer to => [ Shift Knob, Boot and Noise Insulation ] Shift Knob, Boot and Noise Insulation.
- Check the shift shaft for ease of movement.
- Install the engine cover/air filter if it was removed earlier.
Function
• The shift lever must rest in the 3rd/4th gear selector lever gate when the transmission is in neutral.
- Operate the clutch.
- Move the gearshift lever (selector lever) several times through all the gears. Pay particular attention to the operation of the reverse gear lock.
- Should a gear fail to engage smoothly after repeated selection, adjust shift mechanism again. Refer to => [ Shift Mechanism, Adjusting ] Adjustments.