Output Shaft, 1st to 4th Gears Overview
Output Shaft, 1st to 4th Gears Overview
Output Shaft, 1st to 4th Gears, Disassembling and Assembling, refer to => [ Output Shaft, 1st to 4th Gears ] Output Shaft, 1st to 4th Gears.
• Adjust the output shaft if it or the tapered roller bearing are being replaced. Refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting.
• Replace both tapered roller bearings together.
1 Clutch Housing
2 Oil Deflector Ring
3 Dished Washer
• Removing, refer to => [ Removing the Dished Washer from the Output Shaft ] Output Shaft, 1st to 4th Gears
• Installing, refer to => [ Installing the Dished Washer Into the
Output Shaft ] Output Shaft, 1st to 4th Gears
4 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race / Tapered Roller
Bearing from the Clutch Housing ] Output Shaft, 1st to 4th Gears
• Installing, refer to => [ Installing the Outer Race/Tapered Roller
Bearing in the Clutch Housing ] Output Shaft, 1st to 4th Gears
5 Inner Race / Tapered Roller Bearing
• Removing, refer to => [ Removing the Inner Race/Tapered Roller
Bearing on the Side of the Clutch Housing ] Output Shaft, 1st to 4th Gears
• Installing, refer to => [ Installing the Inner Race/Tapered Roller
Bearing on the Side of the Clutch Housing ] Output Shaft, 1st to 4th Gears
6 Output Shaft
• For 1st through 4th gear
• Adjusting, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting
7 Needle Bearing
• For 2nd gear
8 2nd Gear
• 1st/2nd gear synchronizing, from transmission build date 26 10 9, refer to => [ Differentiating 1st/2nd Gear Synchronization ] Output Shaft, 1st to 4th Gears
9 Synchronizer Ring for 2nd Gear
• 1st/2nd gear synchronizing, from transmission build date 26 10 9, refer to => [ Differentiating 1st/2nd Gear Synchronization ] Output Shaft, 1st to 4th Gears
10 2nd Gear Outer Race
• 1st/2nd gear synchronizing, from transmission build date 26 10 9, refer to => [ Differentiating 1st/2nd Gear Synchronization ] Output Shaft, 1st to 4th Gears
11 2nd Gear Synchronizer Ring
• 1st/2nd gear synchronizing, from transmission build date 26 10 9, refer to => [ Differentiating 1st/2nd Gear Synchronization ] Output Shaft, 1st to 4th Gears
12 Locking Collar with Synchronizer Hub for 1st and 2nd Gears
• After removing the circlip - item 13 - => [ (Item 13) Locking Ring ] , remove with the 2nd gear, refer to => [ Removing the Locking Collar and the
Synchronizer Hub for 1st and 2nd Gear ] Output Shaft, 1st to 4th Gears
• Disassembling, refer to => [ Disassembling and Assembling the Locking
Collar and the Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Assembling locking collar/synchronizer hub, refer to => [ Disassembling and Assembling the Locking
Collar and the Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears
• 1st/2nd gear synchronizing, from transmission build date 26 10 9, refer to => [ Differentiating 1st/2nd Gear Synchronization ] Output Shaft, 1st to 4th Gears
13 Locking Ring
14 1st Gear Synchronizer Ring
• 1st/2nd gear synchronizing, from transmission build date 26 10 9, refer to => [ Differentiating 1st/2nd Gear Synchronization ] Output Shaft, 1st to 4th Gears
15 1st Gear Outer Race
• 1st/2nd gear synchronizing, from transmission build date 26 10 9, refer to => [ Differentiating 1st/2nd Gear Synchronization ] Output Shaft, 1st to 4th Gears
16 Synchronizer Ring for 1st Gear
• 1st/2nd gear synchronizing, from transmission build date 26 10 9, refer to => [ Differentiating 1st/2nd Gear Synchronization ] Output Shaft, 1st to 4th Gears
17 Needle Bearing
• For 1st gear
18 1st Gear
• 1st/2nd gear synchronizing, from transmission build date 26 10 9, refer to => [ Differentiating 1st/2nd Gear Synchronization ] Output Shaft, 1st to 4th Gears
19 Thrust Washer
• For 1st and 4th gears
• Quantity: 2
• The tab on the thrust washer must fit into the hole in the output shaft.
20 Washer
• Holds the thrust washers - item 19 - => [ (Item 19) Thrust Washer ] in place on the output shaft
21 Needle Bearing
• For 4th gear
22 4th gear
23 4th Gear Synchronizer Ring
• Checking for wear, refer to => [ Checking the 4th Gear Synchronizer
Ring for Wear ] Output Shaft, 1st to 4th Gears
24 Locking Collar with Synchronizer Hub for 3rd and 4th Gears
• After removing the locking ring - item 25 - => [ (Item 25) Locking Ring ] , remove the 4th gear, refer to l => [ Removing the 3rd and 4th Gear Synchronizer
Hub/Locking Collar with the 4th Gear ] Output Shaft, 1st to 4th Gears
• Disassembling, refer to => [ Disassembling and Assembling the Locking
Collar and the Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Installed position: locking collar/synchronizer hub, refer to => [ Installed Position: Locking Collar/Synchronizer
Hub for 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears
• Assembling the locking collar/synchronizer hub, refer to => [ Disassembling and Assembling the Locking
Collar and the Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears and => [ Assembly: Locking Collar/Synchronizer
Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears
• Installing; refer to => [ Installing the Synchronizer Hub with
Locking Collar for 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears
25 Locking Ring
26 3rd Gear Synchronizer Ring
• Checking for wear, refer to => [ Checking the 1st, 2nd and 3rd Gear
Synchronizer Rings for Wear ] Output Shaft, 1st to 4th Gears
27 3rd Gear Outer Race
• Install into the synchronizer ring - item 26 - => [ (Item 26) 3rd Gear Synchronizer Ring ] , installed position, refer to => [ Installation Position of 1st Gear Outer
Race ] Output Shaft, 1st to 4th Gears
• Replace if there are grooves or scoring
28 Synchronizer Ring for 3rd Gear
• Checking for wear, refer to => [ Checking the Inner Race for 1st, 2nd
and 3rd Gear for Wear ] Output Shaft, 1st to 4th Gears
• Check for scoring
• Installed position, refer to => [ Installed Position: Synchronizer Ring (1st gear inner race) ] Output Shaft, 1st to 4th Gears
29 Needle Bearing
• For 3rd gear
30 3rd Gear
• Installed position, refer to => [ Install 1st Gear with Needle Roller
Bearing ] Output Shaft, 1st to 4th Gears
31 Inner Race / Tapered Roller Bearing
• Removing, refer to => [ Remove the Inner Race/Tapered Roller
Bearing on the Side of the Transmission Housing ] Output Shaft, 1st to 4th Gears
• Installing, refer to => [ Installing the Inner Race/Tapered Roller
Bearing on the Side of the Transmission Housing ] Output Shaft, 1st to 4th Gears
32 Locking Ring
• Select the correct one when replacing the tapered roller bearing - item 31 - => [ (Item 31) Inner Race / Tapered Roller Bearing ] and the output shaft - item 6 - => [ (Item 6) Output Shaft ] => [ Selecting the Locking Ring ] Output Shaft, 1st to 4th Gears
33 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race/Tapered Roller
Bearing from the Transmission Housing ] Output Shaft, 1st to 4th Gears
• Installing, refer to => [ Installing the Outer Race/Tapered Roller
Bearing into the Transmission Housing. ] Output Shaft, 1st to 4th Gears
34 Adjusting Shim
• To select the correct thickness, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting
35 Transmission Housing